oil YAMAHA BANSHEE 350R 2003 Owners Manual

LOCATION OF THE WARNING AND
SPECIFICATION LABELS .......................1-1
SAFETY INFORMATION .........................2-1
DESCRIPTION AND MACHINE
IDENTIFICATION.....................................3-1
Identification number records ...............3-3
Key identification number .....................3-5
Vehicle identification number ...............3-7
Model label ...........................................3-9
CONTROL FUNCTIONS .........................4-1
Main switch ...........................................4-1
Handlebar switches ..............................4-3
Throttle lever ........................................4-5
Throttle OverRide System ....................4-7
Speed limiter ........................................4-9
Clutch lever ........................................4-11
4
3
2
1Front brake lever ................................4-11
Brake pedal ........................................4-13
Parking brake .....................................4-13
Shift pedal ..........................................4-17
Kick starter .........................................4-17
Fuel tank cap ......................................4-19
Fuel cock ............................................4-19
Starter (choke) ....................................4-21
Seat ....................................................4-23
Front shock absorber adjustment .......4-25
Rear shock absorber adjustment .......4-29
PRE-OPERATION CHECKS ...................5-1
Front and rear brakes ...........................5-5
Fuel ....................................................5-11
Engine mixing oil ................................5-15
Transmission oil .................................5-17
Chain ..................................................5-21
Throttle lever ......................................5-21
5
EBU00015
CONTENTS
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Fittings and fasteners .........................5-21
Lights ..................................................5-23
Switches .............................................5-23
Tires ...................................................5-25
How to measure tire pressure ............5-29
Tire wear limit .....................................5-31
OPERATION ............................................6-1
Starting a cold engine ...........................6-3
Starting a warm engine ........................6-9
Warming up ..........................................6-9
Shifting ...............................................6-11
To start out and accelerate .................6-15
To decelerate .....................................6-19
Engine break-in ..................................6-21
Parking ...............................................6-25
Parking on a slope ..............................6-27
Accessories and loading ....................6-29
6
Riding Your ATV ......................................7-1
Getting to know your ATV ....................7-3
Ride with care and good
judgement ...........................................7-5
Be careful where you ride ...................7-27
Turning your ATV ...............................7-41
Climbing uphill ....................................7-45
Riding downhill ...................................7-57
Crossing a slope .................................7-61
Crossing through shallow water .........7-65
Riding over rough terrain ....................7-69
Sliding and skidding ...........................7-71
What to do if ... ..................................7-75
What to do ... .....................................7-75
PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s manual and tool kit .................8-3
Periodic maintenance/Lubrication ........8-7
Transmission oil .................................8-17
8
7
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4-37
NOTE:
Although the total number of clicks of a damping
force adjusting mechanism may not exactly
match the above specifications due to small dif-
ferences in production, the actual number of
clicks always represents the entire adjusting
range. To obtain a precise adjustment, it would
be advisable to check the number of clicks of
each damping force adjusting mechanism and to
modify the specifications as necessary.
w
Suspension components become hot during
operation. Never touch the compression
damping adjuster, rebound damping adjuster
or oil reservoir with your bare hand or skin
until suspension components have cooled.
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5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Brakes9Check operation, free play, fluid level and fluid leakage. 5-5–5-9
9Fill with DOT 4 brake fluid if necessary. 8-73–8-83
Clutch9Check operation, condition and lever free play. 8-91
Parking brake9Check operation, condition and free play. 8-85–8-87
Fuel 9Check fuel level.
9Fill with fuel if necessary.5-11–5-13
Transmission oil9Check oil level.
9Fill with oil if necessary.5-17, 8-17–8-23
Coolant reservoir 9Check coolant level.
9Fill with coolant if necessary.8-23–8-37
Drive chain9Check chain slack and condition.
9Adjust if necessary.5-21, 8-91–8-97
Throttle9Check for proper throttle cable operation. 5-21, 8-71
Wheels and tires9Check tire pressure, wear and damage. 5-25–5-31, 8-105
Fittings and Fasteners9Check all fittings and fasteners. 5-21
Lights9Check for proper operation. 5-23, 8-107–8-111
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5-15
EBU00132
Engine mixing oil
If Yamalube “R” oil is not available, select an oil
from the following list.
cC
Never mix two types of oil in the same batch.
Always use the same type of oil to ensure
maximum engine performance.
Recommended oil:
Yamalube “R”
(Yamalube Racing 2-cycle oil)
Mixing ratio: 24:1
Recommended oil Mixing ratio
Castrol R30
A545 20:1
A747
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5-17
EBU01094
Transmission oil
Make sure the transmission oil is at the specified
level. Add oil as necessary. (See pages 8-17–
8-23.)
Recommended oil:
SAE 10W30
Recommended oil classification:
API Service SE, SF, SG type or higher
Oil quantity:
Total amount:
1.7 L
Periodic oil change:
1.5 L
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5-19
cC
8In order to prevent clutch slippage (since
the engine oil also lubricates the clutch),
do not mix any chemical additives. Do not
use oils with a diesel specification of “CD”
or oils of a higher quality than specified. In
addition, do not use oils labeled “ENERGY
CONSERVING
II” or higher.
8Make sure that no foreign material enters
the crankcase.
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8-7
EBU00262
PERIODIC MAINTENANCE/LUBRICATION
INITIAL EVERY
ITEM ROUTINE 1 3 6 6 1
month months months months year
Transmission9Replace oil.2222
9Check coolant leakage.
Cooling system9Repair if necessary.22222
9Replace coolant every 24 months.
9Check condition.
Spark plug9Adjust gap and clean.22222
9Replace if necessary.
Air filter9Clean. Every 20–40 hours.
9Replace if necessary. (More often in wet or dusty areas)
* Carburetor9Check idle speed / starter operation.
2222
9Adjust if necessary.
* Crankcase breather9Check breather hose for cracks or damage.
222
system9Replace if necessary.
9Check for leakage.
* Exhaust system9Retighten if necessary.222
9Replace gasket(s) if necessary.
* Fuel line9Check fuel hose for cracks or damage.
222
9Replace if necessary.
Throttle operation9Inspect and adjust free play if necessary.22222
* Front and rear9Check operation/fluid leakage/see NOTE Page 8-9.
22222
brake operation9Correct if necessary.
* Front and rear9Check pad wear.
222
brake pads9Replace if necessary.
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8-9
NOTE:
8Recommended brake fluid: DOT 4
8Brake fluid replacement:
1. When disassembling the master cylinder or caliper cylinder, replace the brake fluid. Normally
check the brake fluid level and add the fluid as required.
2. On the inner parts of the master cylinder and caliper cylinder, replace the oil seals every two
years.
3. Replace the brake hoses every four years, or if cracked or damaged.
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8-11
INITIAL CHAQUE
DESCRIPTION VÉRIFICATION 1 3 6 6 1
mois mois mois mois an
*Embrayage
9Examiner le jeu et le fonctionnement.
2
2229Changer si nécessaire.
9Contrôler la flèche et l’alignement de la chaîne.
Chaîne de 9Régrer si nécessaire.
transmission9Nettoyer et graisser.22229Changer si nécessaire.
*Guide-chaîne et
rouleau
9Contrôler l’usure et changer si nécessaire.222
*Système de direction
9Examiner le jeu, nettoyer et lubrifier.22222
*Suspension avant et
arrière
9Examiner et lubrifier.**22222
9Examiner la pression d’air, le voile de roue, et
l’usure de pneu.
Pneus, roues
9*Examiner les roulements.222229*Changer les roulements si nécessaire.
Câble d’accélération
9Contrôler le cheminement et le connexion.
et de commande9Lubrifier.22222
Ecrous et boulons
extérieur
9Resserrer.22222
Cadre
9Nettoyer et examiner.2222
Equipement
d’éclairage
9Examiner.22222
* Il est recomandé de confier ces opérations au concessionnaire Yamaha.
** Graisse à base de savon au lithium
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