warning YAMAHA BEAR TRACKER 250 2002 Owners Manual

AN IMPORTANT SAFETY MESSAGE:

READ THIS MANUAL COMPLETELY BE-
FORE OPERATING YOUR MACHINE. MAKE
SURE YOU UNDERSTAND ALL INSTRUC-
TIONS.


PAY CLOSE ATTENTION TO THE WARNING
AND CAUTION LABELS ON THE MACHINE.


THIS ATV, AND ANY OTHER ATV OVER
90cc, SHOULD NOT BE RIDDEN BY ANY-
ONE UNDER 16 YEARS OF AGE.
EE.book Page 6 Monday, June 25, 2001 2:27 PM

EBU00801
1-IMPORTANT MANUAL
INFORMATION
FAILURE TO FOLLOW THE WARNINGS CON-
TAINED IN THIS MANUAL CAN RESULT IN SE-
RIOUS INJURY OR DEATH.
Particularly important information is distinguished
in this manual by the following notations:The Safety Alert Symbol means ATTENTION!
BECOME ALERT! YOUR SAFETY IS
INVOLVED!
WARNING
Failure to follow WARNING instructions couldresult in severe injury or death
to the machine
operator, a bystander or a person inspecting
or repairing the machine.
EE.book Page 1 Monday, June 25, 2001 2:27 PM

EBU00015
1-CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ...................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION ................................... 3-1
Identification number records ............... 3-3
Key identification number .................... 3-5
Vehicle identification number ............... 3-7
Model label ........................................... 3-9
CONTROL FUNCTIONS ........................ 4-1
Main switch .......................................... 4-1
Indicator lights ..................................... 4-3
Handlebar switches ............................. 4-5
Throttle lever ....................................... 4-9
Speed limiter ...................................... 4-11
Front brake lever ............................... 4-13
Rear brake pedal and lever ............... 4-13
Parking brake .................................... 4-15
Shift pedal ......................................... 4-17
Drive select lever ................................ 4-17
Recoil starter ..................................... 4-19
1234
Fuel tank cap .................................... 4-19
Fuel cock ........................................... 4-21
Starter (choke) .................................. 4-23
Seat.................................................... 4-25
Storage box........................................ 4-29
Front carrier ....................................... 4-29
Rear carrier ........................................ 4-29
Rear shock absorber adjustment ....... 4-31
PRE-OPERATION CHECKS .................. 5-1
Front and rear brakes .......................... 5-5
Fuel ...................................................... 5-9
Engine oil ........................................... 5-13
Final gear oil ...................................... 5-17
Throttle lever ..................................... 5-17
Fittings and Fasteners ...................... 5-19
Lights ................................................. 5-19
Switches............................................. 5-19
Battery ............................................... 5-19
Tires .................................................. 5-21
How to measure tire pressure ........... 5-25
Tire wear limit .................................... 5-27
5
EE.book Page 1 Monday, June 25, 2001 3:46 PM

1-1
EBU00464
LOCATION OF THE WARNING
AND SPECIFICATION LABELSRead and understand all of the labels on your ma-
chine. They contain important information for safe
and proper operation of your ATV.
Never remove any labels from your ATV. If a label
becomes difficult to read or comes off, a replace-
ment label is available from your Yamaha dealer.
EE.book Page 1 Monday, June 25, 2001 2:27 PM

2-17
WARNING


Always turn off the engine when refueling.


Do not refuel right after the engine has
been running and is still very hot.


Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never
refuel while smoking, or while in the vicini-
ty of sparks, open flames, or other sources
of ignition such as the pilot lights of water
heaters and clothes dryers. Gasoline can
catch fire and you could be burned.


When transporting the machine in another
vehicle, be sure it is kept upright and that
the fuel cock is in the “OFF” position. Oth-
erwise, fuel may leak out of the carburetor
or fuel tank.


Gasoline is poisonous. If you should swal-
low some gasoline or inhale a lot of gaso-
line vapor, or get some gasoline in your
eyes, see your doctor immediately. If gaso-
line spills on your skin, wash with soap
and water. If gasoline spills on your cloth-
ing, change your clothes.
EE.book Page 17 Monday, June 25, 2001 2:27 PM

2-19
WARNING
Always operate your machine in an area with
adequate ventilation. Never start or run the en-
gine in a closed area. Exhaust fumes are poi-
sonous and may cause loss of consciousness
and death within a short time.
EE.book Page 19 Monday, June 25, 2001 2:27 PM

4-9 1. Throttle lever
1. Levier d’accélération
1. Palanca de aceleración
EBU00063
Throttle lever
Once the engine is running, movement of the
throttle lever will increase the engine speed.
Regulate the speed of the machine by varying the
throttle position. Because the throttle is spring-
loaded, the machine will decelerate, and the en-
gine will return to an idle any time the hand is re-
moved from the throttle lever.
Before starting the engine, check the throttle to be
sure it is operating smoothly. Make sure it returns
to the idle position as soon as the lever is released.
WARNING
Malfunction of the throttle could make it diffi-
cult to speed up or slow down when you need
to. This could cause an accident. Check the
operation of the throttle lever before you start
the engine. If the throttle does not work
smoothly, check for the cause. Correct the
problem before riding the ATV or consult a
Yamaha dealer.
EE.book Page 9 Monday, June 25, 2001 2:27 PM

4-11 1. Locknut 2. Adjuster a. 12 mm
1. Contre-écrou 2. Vis de réglage
1. Contratuerca 2. Ajuste
EBU00565
Speed limiter
The speed limiter keeps the throttle from fully
opening, even when the throttle lever is pushed to
the maximum. Screwing in the adjuster limits the
maximum engine power available and decreases
the maximum speed of the ATV.
WARNING
Improper adjustment of the speed limiter and
throttle could cause throttle cable damage or
improper throttle operation. You could lose
control, have an accident or be injured. Do not
turn the speed adjuster out more than 12 mm
or the throttle cable could be damaged. Always
make sure the throttle lever free play is adjust-
ed to 3 ~ 5 mm. See page 8-43.
EE.book Page 11 Monday, June 25, 2001 2:27 PM

4-15 1. Lock plate
1. Verrou
1. Placa de bloqueo
1. Lock plate
1. Verrou
1. Placa de bloqueo
EBU00075
Parking brake
Use the parking brake when you have to start the
engine or park the machine, especially on a slope.
Apply the rear brake lever and push down the lock
plate to apply the parking brake. Squeeze the rear
brake lever to release the parking brake.
WARNING


Always set the parking brake before start-
ing the engine. The ATV could start mov-
ing unexpectedly if the parking brake is not
applied. This could cause loss of control or
a collision.


Always be sure you have released the
parking brake before you begin to ride. The
brake could overheat if you ride the ATV
without releasing the parking brake. You
could lose braking performance which
could cause an accident. You could also
wear out the brakes prematurely.
EE.book Page 15 Monday, June 25, 2001 2:27 PM

4-19 1. Recoil starter
1. Lanceur à réenroulement
1. Arranque por tracción de cable
1. Fuel tank cap
1. Bouchon de réservoir de carburant
1. Tapón del depósito de combustible
EBU00591
Recoil starter
Firmly grasp the handle and pull slightly until en-
gagement can be felt. Then pull forcefully, being
careful not to pull the rope all the way out.
WARNING
Put the transmission in neutral and set the
parking brake before starting the engine or the
ATV could start to move unexpectedly, which
could cause an accident.
EBU00092
Fuel tank cap
Remove the fuel tank cap by turning it counter-
clockwise.
EE.book Page 19 Monday, June 25, 2001 2:27 PM