engine YAMAHA BEAR TRACKER 250 2003 Notices Demploi (in French)

8-19
CAUTION:_ Be sure no foreign material enters the crank-
case. _12. Warm up the engine for several minutes at
idle speed. Check for oil leakage while warm-
ing up.CAUTION:_ If oil leakage is found, stop the engine immedi-
ately and check for the cause. _
Recommended engine oil:
See page 10-2.
Oil quantity:
Periodic oil change:
1.5 L
With oil filter element cleaning:
1.6 L
Total amount:
1.8 L
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8-27
EBU00870*
Spark plug inspection
The spark plug is an important engine component
and is easy to inspect. The condition of the spark
plug can indicate the condition of the engine.
For example, a very white center electrode porce-
lain color could indicate an intake air leak or carbu-
retion problem for that cylinder. Do not attempt to
diagnose such problems yourself.
Instead, take the ATV to a Yamaha dealer. You
should periodically remove and inspect the spark
plug because heat and deposits will cause the
spark plug to slowly break down and erode. If elec-
trode erosion becomes excessive, you should re-
place the spark plug with one of the proper type.
Standard spark plug:
DR7EA (NGK)
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8-33
1. Air filter element 2. Foam cover
1.Élément du filtre à air 2. Cache en mousse
1. Elemento del filtro de aire 2. Forro de espuma
3. Pull out the air filter element.
4. Separate the foam cover from the air filter el-
ement.
5. Tap the air filter element lightly to remove
most of the dust and dirt. Blow out the re-
maining dirt with compressed air. If the air fil-
ter element is damaged, replace it.
6. Wash the foam cover gently but thoroughly in
water or solvent.
WARNING
When using solvent to clean the foam cover,
always use parts cleaning solvent. Never use
low flash point solvents or gasoline to clean
the foam cover because the engine could
catch fire or explode. 7. Squeeze the excess solvent out of the foam
cover and let it dry.CAUTION:

Do not twist the foam cover when squeez-
ing it.


Do not apply oil to the foam cover.
8. Inspect the foam cover. If damaged, replace
it.
U4XE64.book Page 33 Thursday, May 30, 2002 1:49 PM

8-35
9. Install the foam cover onto the air filter ele-
ment.
10. Install the air filter assembly and parts re-
moved for access.NOTE:The air filter element should be cleaned every 20–
40 hours. It should be cleaned more often if the
machine is operated in extremely dusty areas.
Each time filter element maintenance is per-
formed, check the air inlet to the filter case for ob-
structions. Check the air cleaner rubber joint to the
carburetor and manifold fittings for an airtight seal.
Tighten all fittings securely to avoid the possibility
of unfiltered air entering the engine. CAUTION:
Never operate the engine with the air filter ele-
ment removed. This will allow unfiltered air to
enter, causing rapid engine wear and possible
engine damage. Additionally, operation with-
out the filter element will affect carburetor jet-
ting with subsequent poor performance and
possible engine overheating.
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8-37
EBU00296
Carburetor adjustment
The carburetor is a vital part of the engine and re-
quires very sophisticated adjustment. Most adjust-
ing should be left to a Yamaha dealer who has the
professional knowledge and experience to do so.
However, the idling speed may be performed by
the owner as a part of the usual maintenance rou-
tine.CAUTION:
The carburetor was set at the Yamaha factory
after many tests. If the settings are disturbed
by someone without sufficient technical
knowledge, poor engine performance and
damage may result.
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8-39 1. Throttle stop screw
1. Vis d’arrêt de l’accélérateur
1. Tornillo de tope del acelerador
EBU00301
Idle speed adjustmentNOTE:A diagnostic tachometer must be used for this pro-
cedure.1. Start the engine and warm it up for a few min-
utes at approximately 1,000 to 2,000 r/min.
Occasionally rev the engine to 4,000 to
5,000 r/min. The engine is warm when it
quickly responds to the throttle.
2. Connect the tachometer and set the idle to
the specified idling speed by adjusting the
throttle stop screw. Turn the screw in to in-
crease engine speed, and out to decrease
engine speed.
Specified idle speed:
1,400–1,500 r/min
E-8.fm Page 39 Monday, June 3, 2002 11:04 AM

8-41 1. Locknut 2. Adjusting bolt a. Free play: 3–5 mm
1. Contre-écrou 2. Boulon de réglage a. Jeu: 3–5 mm
1. Contratuerca 2. Perno de ajuste a. Juego libre: 3–5 mm
EBU00303
Valve clearance adjustment
The correct valve clearance changes with use, re-
sulting in improper fuel/air supply or engine noise.
To prevent this, the valve clearance must be ad-
justed regularly. This adjustment however, should
be left to a professional Yamaha service techni-
cian.
EBU00307
Throttle lever adjustmentNOTE:Adjust the engine idling speed before adjusting the
throttle lever free play.1. Loosen the locknut.
2. Turn the adjusting bolt until the throttle lever
free play is 3–5 mm.
3. Tighten the locknut.
E-8.fm Page 41 Monday, June 3, 2002 11:05 AM

8-61
EBU00570
Cable inspection and lubrication
WARNING
Inspect cables frequently and replace if dam-
aged. Corrosion can result when the outer cov-
ering of control cables becomes damaged.
Cables can also become frayed or kinked. Op-
eration of controls could be restricted, which
could cause an accident or injury. Lubricate the inner cables and the cable ends. If
the cables do not operate smoothly, ask a Yamaha
dealer to replace them.
Recommended lubricant:
Engine oil
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8-89
EBU00440Troubleshooting chart1. Fuel
Check if there is fuel
in the fuel tank.There is fuel.Turn the fuel
cock to “OFF”.Remove the
fuel pipe. No fuel.Fuel cock
clogged.
Clean fuel
cock. Some fuel.Turn the fuel
cock to “RES”.Restart engine.
No fuel.Supply fuel.
2. Compression
Use electric starter to
see if there is
compression.There is compression.
Compression normal.
No compression.Ask a Yamaha dealer to
inspect.
3. Ignition
Remove plug and
check electrode.WetWipe clean with dry cloth.
DryAttach plug cap and
ground to chassis.Use the
electric starter.Spark good.Ignition system
normal.
Spark weak.
Adjust plug gap
or replace plug. No spark.
Ask a Yamaha dealer to
inspect. 4. Battery
Use electric starter.Engine turns over
quickly.Battery good.
Engine turns over
slowly.Check fluid, recharge,
check connections.Check fuel
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9-1
EBU00420
CLEANING AND STORAGE
A. CLEANING
Frequent, thorough cleaning of your machine will
not only enhance its appearance but will improve
its general performance and extend the useful life
of many components.
1. Before cleaning the machine:
a. Block off the end of the exhaust pipe to pre-
vent water entry. A plastic bag and strong
rubber band may be used.
b. Make sure the spark plug and all filler caps
are properly installed.
2. If the engine case is excessively greasy, ap-
ply degreaser with a paint brush. Do not ap-
ply degreaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden
hose. Use only enough pressure to do the
job.
U4XE64.book Page 1 Thursday, May 30, 2002 1:49 PM