torque YAMAHA BREEZE 2003 Owners Manual

5-17
EBU01162Fittings and fasteners
Always check the tightness of chassis fittings
and fasteners before a ride. Take the machine
to a Yamaha dealer or refer to the Service
Manual for correct tightening torque.EBU00803Lights
Check the headlight and tail/brake light to make
sure they are in working condition. Repair as
necessary for proper operation.EBU01082Switches
Check the operation of all switches. Repair as
necessary for proper operation.EBU00499Battery
Check fluid level and fill if necessary. Use only
distilled water if refilling is necessary. (See
pages 8-67 – 8-73.)
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8-3
EBU00258Owner’s manual and tool kit
You are recommended to put this owner’s man-
ual and low-pressure tire gauge in the vinyl bag
and always carry them along with the owner’s
tool kit under the seat. The service information
included in this manual is intended to provide
you, the owner, with the necessary information
for completing your own preventive maintenance
and minor repairs. The tools provided in the
Owner’s tool kit are sufficient for this purpose,
except that a torque wrench is also necessary to
properly tighten nuts and bolts.NOTE:
If you do not have a torque wrench available
during a service operation requiring one, take
your machine to a Yamaha dealer to check the
torque settings and adjust them as necessary.
e
q
w
1. Owner’s manual 2. Low-pressure tire gauge
3. Tool kit1. Manuel du propriétaire 2.
Manomètre basse pression pour pneus
3. Trousse à outils1. Manual del propietario 2.
Manómetro de baja presión
3. Juego de herramientas
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8-17
5. Clean the oil strainer with solvent.
6. Inspect the O-ring and replace it if damaged.
7. Install the O-ring, oil strainer, compression
spring and drain bolt. Tighten the drain bolt to
specification.cCBefore installing the drain bolt, be sure to
install the O-ring, compression spring and
oil strainer.8. Fill the engine with oil and install the dipstick.Tightening torque:
Drain bolt (engine):
32 Nm (3.2 m0kgf)
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8-21
EBU00891Transmission oil
Transmission oil measurement
1. Place the machine on a level surface.
2. Remove the screw and check the oil level. It
should be up to the brim of the hole. If the
level is low, remove the oil filler bolt and add
oil to raise it to the proper level.
we
q
q
1. Screw 2. Brim 3. Correct oil level1. Vis 2. Bord 3. Niveau d’huile correct1. Tornillo 2. Borde 3. Nivel correcto de aceite
1. Oil filler bolt1. Boulon de remplissage d’huile1. Tapón de llenado de aceite
Tightening torque:
Screw:
16 Nm (1.6 m0kgf)
Oil filler bolt:
23 Nm (2.3 m0kgf)
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8-23
Transmission oil replacement
1. Place the machine on a level surface.
2. Place a container under the engine.
3. Remove the oil filler bolt and drain bolt to
drain the oil.
4. Install the drain bolt and tighten to specifica-
tion.
5. Fill the engine with oil and install the oil filler
bolt.
q
1. Drain bolt1. Bouchon de vidange1. Tapón de drenaje
Tightening torque:
Drain bolt:
23 Nm (2.3 m0kgf)
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8-29
Before installing the spark plug, measure the
electrode gap with a feeler gauge and adjust to
specification.
When installing the spark plug, always clean the
gasket surface and use a new gasket. Wipe off
any grime from the threads and tighten to the
specified torque.
a
q
a. Spark plug gapa. Ecartement des électrodesa. Separación entre electordos de la bujía
1. Spark plug wrench1. Clé spéciale1. Llave de bujías
Spark plug gap:
0.6 – 0.7 mmTightening torque:
Spark plug:
12.5 Nm (1.25 m0kgf)
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8-61
5. Finger tighten the hub stopper bolt and tight-
en the hub stopper bolt locknut.cCIf measurement A A
of the drive chain adjust-
ing bolt is less than 27 mm, ask a Yamaha
dealer to replace the drive chain.
A
A. 27 mm
Tightening torque:
Locknut:
15.5 Nm (1.55 m0kgf)Tightening torque:
Locknut:
15.5 Nm (1.55 m0kgf)
Axle holding bolts (upper):
85 Nm (8.5 m0kgf)
Axle holding bolts (lower):
60 Nm (6.0 m0kgf)
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8-71
EBU01112Wheel removal
1. Loosen the wheel nuts.
2. Elevate the ATV and place a suitable stand
under the frame.
3. Remove the nuts from the wheel.
4. Remove the wheel.EBU01150Wheel installation
1. Install the wheel and the nuts.NOTE:
Tapered wheel nuts are used for both front and
rear wheels. Install the nut with its tapered side
towards the wheel.2. Lower the ATV to the ground.
3. Tighten the wheel nuts to the specified
torque.
q
1. Wheel nut1. Ecrou de roue1. Tuerca de rueda
Tightening torque:
Front wheel nut:
55 Nm (5.5 m0kgf)
Rear wheel nut:
55 Nm (5.5 m0kgf)
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11-1
All specification data in this manual are listed in SI
and METRIC UNITS.
Use this table to convert METRIC unit values to
IMPERIAL unit values.
Example:
METRIC
VALUECONVERSION
FACTORIMPERIAL
VALUE
2 mm× 0.03937 = 0.08 in
Conversion table
METRIC SYSTEM TO IMPERIAL SYSTEM
Metric unitConversion
factorImperial unit
Torquem·kgf
m·kgf
cm·kgf
cm·kgf
× 7.233× 86.794× 0.0723× 0.8679ft·lbf
in·lbf
ft·lbf
in·lbf
Weightkg
g× 2.205× 0.03527lb
oz
Speed km/h× 0.6214 mi/h
Distancekm
m
m
cm
mm× 0.6214× 3.281× 1.094× 0.3937× 0.03937mi
ft
yd
in
in
Volume,
Capacitycc (cm
3)
cc (cm3)
L (liter)
L (liter)
× 0.03527× 0.06102× 0.8799× 0.2199oz (IMP liq.)
cu·in
qt (IMP liq.)
gal (IMP liq.)
Miscellaneouskg/mm
kgf/cm
2
°C
× 55.997× 14.2234× 1.8 + 32 lb/in
psi (lbf/in
2)
°F
EBU01070Conversion table
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