lock YAMAHA BREEZE 2004 User Guide

5. Make sure the brake cable joint in the equal-
izer is straight when the brake is applied. If
not, loosen the locknut, and then turn the
adjusting nuts at the front brake cables until
the cable joint becomes straight.
6. Tighten the locknut at the front of each
brake cable.
a = a´
aa´
qw
q
w
q
w
8-51 1. Equalizer 2. Cable joint
1. Égaliseur 2. Raccord de câble1. Ecualizador 2. Conexión del cable
1. Locknut (×2) 2. Adjusting nut (×2)
1. Contre-écrou (×2) 2. Dispositif de réglage (×2)1. Contratuerca (×2) 2. Dispositivo de ajuste (×2)
5VJ-9-61-08 3/17/03 4:52 PM Page 8-52

7. Turn the adjusting bolt at the brake lever
until the specified free play is obtained.
8. Tighten the locknut at the brake lever.
9. Install by reversing the removal procedure.
w
Operating with improperly serviced or
adjusted brakes could cause loss of braking
ability, which could lead to an accident.
After servicing:
8Make sure the brakes operate smoothly
and that the free play is correct.
8Make sure the brakes do not drag.
Replacement of brake components requires
professional knowledge. These procedures
should be performed by a Yamaha dealer.
a
q
wSpecified free play:
5–8 mm
8-53 1. Locknut 2. Adjusting nut
a. Free play
1. Contre-écrou 2. Dispositif de réglage
a. Jeu
1. Contratuerca 2. Dispositivo de ajuste
a. Juego
5VJ-9-61-08 3/17/03 4:52 PM Page 8-54

8-59
EBU01146
Drive chain slack adjustment
1. Loosen the hub stopper bolt locknut and
then the hub stopper bolt.
2. Loosen the upper and lower axle holding
bolts.
3. Loosen the locknut. To tighten the drive
chain, turn the adjusting bolt in direction a.
To loosen the drive chain, turn the adjusting
bolt in direction b, and then push the
wheels forward.
cC
Too little of drive chain slack will overload
the engine and other important parts. Keep
the drive chain slack within the specified
limit.
4. After adjusting, be sure to tighten the lock-
nut and the axle holding bolts.
wq
e
e
q
wa
b
1. Hub stopper bolt 3. Axle holding bolt (×4)
2. Locknut
1. Boulon d’arrêt de moyeu 3. Boulon de fixation d’axe (×4)
2. Contre-écrou
1. Tornillo de bloqueo de buje 3.Tornillo de sujeción del eje (×4)
2. Contratuerca
1. Locknut 2. Chain adjusting bolt
1. Contre-écrou 2. Dispositif de réglage de chaîne
1. Contratuerca 2. Tensor de la cadena
5VJ-9-61-08 3/17/03 4:52 PM Page 8-60

8-61
5. Finger tighten the hub stopper bolt and tight-
en the hub stopper bolt locknut.
cC
If measurement A A
of the drive chain adjust-
ing bolt is less than 27 mm, ask a Yamaha
dealer to replace the drive chain.
A
A. Measurement AA. Longueur AA. Medición A
Tightening torque:
Locknut:
15.5 Nm (1.55 m0kgf)
Tightening torque:
Locknut:
15.5 Nm (1.55 m0kgf)
Axle holding bolts (upper):
85 Nm (8.5 m0kgf)
Axle holding bolts (lower):
60 Nm (6.0 m0kgf)
5VJ-9-61-08 3/17/03 4:52 PM Page 8-62

8-81
EBU00389
Fuse replacement
1. The fuse block is located on the right side of
the machine.
2. If the fuse is blown, turn off the ignition
switch and install a new fuse of proper
amperage. Then turn on the ignition switch,
if the fuse immediately blows again, consult
a Yamaha dealer.
w
Always use a fuse of the specified rating.
Never use a material in place of the proper
fuse. An improper fuse can cause damage to
the electrical system which could lead to a
fire.
cC
To prevent accidental short-circuiting, turn
off the main switch when checking or replac-
ing a fuse.
qw
1. Fuse 2. Spare fuse1. Fusible 2. Fusible de rechange1. Fusible 2. Fusible de repuestoSpecified fuse: 5A
5VJ-9-61-08 3/17/03 4:52 PM Page 8-82

8-83
EBU01179
Replacing the headlight bulb
If the headlight bulb burns out, replace the bulb
as follows.
1. Remove the screws holding the headlight
unit to the headlight body.
2. Remove the headlight bulb holder cover,
turn the bulb holder counterclockwise and
remove the defective bulb.
w
The headlight bulb is hot when it is on and
immediately after it is turned off. Wait for the
bulb to cool before touching or removing it.
You can be burned, or a fire could start if the
bulb touches something flammable.
3. Put a new headlight bulb into position and
secure it in place with the bulb holder.
1
1
1. Screw (× 2)1. Vis (× 2)1. Tornillo (×2)
1. Headlight bulb holder
1. Fixation d’ampoule de phare1. Portabombillas del faro
5VJ-9-61-08 3/17/03 4:52 PM Page 8-84

1. Bulb holder1. Fixation d’ampoule1. Portabombillas
1. Bulb 2.Bulb holder
1. ampoule 2.Fixation d’ampoule1. Bombilla 2.Portabombillas
8-87
EBU00861
Tail/brake light bulb replacement
1. Remove the bulb holder (together with the
bulb) by turning it counterclockwise.
2. Remove the defective bulb from the bulb
holder by pushing it inward and turning it
counterclockwise.
3. Install a new bulb in the bulb holder by push-
ing it inward and turning it clockwise.
4. Install the bulb holder (together with the bulb).
q
qw
5VJ-9-61-08 3/17/03 4:52 PM Page 8-88

9-1
EBU00418
CLEANING AND STORAGE
A. CLEANING
Frequent, thorough cleaning of your machine
will not only enhance its appearance but will
improve its general performance and extend the
useful life of many components.
1. Before cleaning the machine:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler
caps are properly installed.
2. If the engine case is excessively greasy,
apply degreaser with a paint brush. Do not
apply degreaser to the chain, sprockets or
wheel axles.
3. Rinse the dirt and degreaser off with a gar-
den hose. Use only enough pressure to do
the job.
5VJ-9-61-09~11 3/14/03 11:55 PM Page 2

9-9
3. Clean the drive chain thoroughly and lubri-
cate it. (See page 8-59.)
4. Lubricate all control cables.
5. Block up the frame to raise all wheels off the
ground.
6. Tie a plastic bag over the exhaust pipe out-
let to prevent moisture from entering.
7. If storing in a humid or salt-air atmosphere,
coat all exposed metal surfaces with a light
film of oil. Do not apply oil to any rubber
parts or the seat cover.
8. Remove the battery and charge it. Store it in
a dry place and recharge it once a month.
Do not store the battery in an excessively
warm or cold place (less than 0°C or more
than 30°C).
NOTE:
Make any necessary repairs before storing the
machine.
5VJ-9-61-09~11 3/14/03 11:55 PM Page 10