transmission oil YAMAHA BREEZE 2004 Owners Manual

Engine and transmission oil ...............5-11
Chain ..................................................5-15
Throttle lever ......................................5-15
Fittings and fasteners .........................5-17
Lights ..................................................5-17
Switches .............................................5-17
Battery ................................................5-17
Tires ...................................................5-19
How to measure tire pressure ............5-23
Tire wear limit .....................................5-25
OPERATION ............................................6-1
Starting a cold engine ...........................6-3
Starting a warm engine ......................6-11
Warming up ........................................6-11
Drive select lever operation and reverse
driving ...............................................6-13
Engine break-in ..................................6-19Parking ...............................................6-23
Parking on a slope ..............................6-25
Accessories and loading ....................6-27
Riding Your ATV ......................................7-1
Getting to know your ATV.....................7-3
Ride with care and good
judgement ...........................................7-5
Be careful where you ride ...................7-29
Turning your ATV ...............................7-41
Climbing uphill ....................................7-45
Riding downhill ...................................7-57
Crossing a slope .................................7-61
Crossing through shallow water .........7-65
Riding over rough terrain ....................7-69
Sliding and skidding ...........................7-71
What to do if .......................................7-75
What to do ..........................................7-75
6
7
5VJ-9-61-01 3/14/03 11:48 PM Page 13

PERIODIC MAINTENANCE AND
ADJUSTMENT .........................................8-1
Owner’s manual and tool kit .................8-3
Periodic maintenance/Lubrication ........8-7
Engine oil ............................................8-13
Transmission oil .................................8-21
Spark plug inspection .........................8-27
Engine and V-belt compartment
air filter element cleaning .................8-31
Idle speed adjustment ........................8-41
Valve clearance adjustment ...............8-43
Throttle lever adjustment ....................8-43
Front and rear brake shoe
inspection .........................................8-45
Front brake lever free play
adjustment ........................................8-47
Rear brake adjustment .......................8-55
Drive chain slack check ......................8-57
Drive chain slack adjustment ..............8-59Lubricating and drive chain ................8-63
Draining the V-belt compartment ........8-65
Cable inspection and lubrication ........8-67
Brake lever lubrication ........................8-69
Knuckle shaft, lower arms and
steering shaft lubrication ..................8-69
Wheel removal ...................................8-71
Wheel installation ...............................8-71
Battery ................................................8-73
Replenishing the battery fluid .............8-77
Fuse replacement ...............................8-81
Replacing the headlight bulb ..............8-83
Tail/brake light bulb replacement .......8-87
Headlight beam adjustment ................8-89
Troubleshooting ..................................8-91
Troubleshooting chart .........................8-958
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5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
Brakes• Check operation, condition and free play. 5-5 – 5-7,
• Adjust if necessary. 8-45 – 8-55
Fuel • Check fuel level.
• Fill with fuel if necessary.5-7 – 5-11
Engine oil and• Check oil level. 5-11 – 5-15,
transmission oil• Fill with oil if necessary. 8-13 – 8-25
Drive chain• Check chain slack and condition.
5-15, 8-57 – 8-63
• Adjust if necessary.
Throttle• Check for proper throttle cable operation. 5-15
Wheels and tires• Check tire pressure, wear and damage. 5-19 – 5-25, 8-71
Fittings and fasteners• Check all fittings and fasteners. 5-15
Battery• Check fluid level.
5-17, 8-73 – 8-79
• Fill with distilled water if necessary.
Lights and switches• Check for proper operation. 5-17, 8-83 – 8-87
5VJ-9-61-05 3/17/03 4:50 PM Page 2

5-2
FBU00113
CONTRÔLES AVANT LE DÉMARRAGE
Contrôler les points suivants avant de mettre le moteur en marche:
5
DESCRIPTION VÉRIFICATION PAGE
Freins• Contrôler le fonctionnement, l’état et le jeu. 5-6 – 5-8,
• Régler si nécessaire. 8-46 – 8-56
Carburant• Vérifier le niveau de carburant.
• Ajouter du carburant si nécessaire.5-8 – 5-12
Huile moteur/• Contrôler le niveau d’huile. 5-12 – 5-16,
huile de transmission• Ajouter de huile si nécessaire. 8-14 – 8-26
Chaîne de transmission• Contrôler la tension et l’état de la chaîne.
5-16, 8-58 – 8-64
• Régler si nécessaire.
Accélélateur• Vérifier le fonctionnement des câbles d’accélérateur. 5-16
Roues et pneus• Vérifier la pression de gonflage des pneus/le voile/
5-20 – 5-26, 8-72
la tension des rayons/les écrous d’axes.
Visserie• Contrôler tours les assemblages et fixations. 5-16
Batterie• Contrôler le niveau du liquide.
5-18, 8-74 – 8-80
• Ajouter avec de l’eau distillée si nécessaire.
Éclairage et contacteurs• Contrôler si le fonctionnement est correct. 5-18, 8-84 – 8-88
5VJ-9-61-05 3/17/03 4:50 PM Page 3

5-11
w
8Do not overfill the fuel tank. Fuel expands
when it heats up. If the fuel tank is over-
filled, fuel could spill out due to heat from
the engine or the sun.
8Be careful not to spill fuel, especially on
the engine or exhaust pipe which can
cause a fire and severe injury. Wipe up
any spilled fuel immediately.
8Do not refuel right after the engine has
been running and is still very hot.
8Be sure the fuel tank cap is closed secure-
ly.
EBU01117
Engine and transmission oil
Make sure the engine and transmission oil is at
the specified level. Add oil as necessary. (See
page 8-13–8-25.)
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5-13
cC
Be sure to use motor oils that do not contain
anti-friction modifiers. Passenger car motor oils
(often labeled “ENERGY CONSERVING
II”)
contain anti-friction additives which will cause
clutch and/or starter clutch slippage, resulting
in reduced component life and poor engine per-
formance.
Recommended oil:
Recommended engine/transmission oil clas-
sification:
API Service SE, SF, SG type or higher–20° 10° 20° 30° 40°
10W30
10W40
20W40
20W5050°C
0° –10°5W30
15W40
5VJ-9-61-05 3/17/03 4:50 PM Page 14

5-15
EBU00498
Chain
Check the general condition of the chain and
check the chain slack before every ride.
Lubricate and adjust the chain as necessary.
(See pages 8-53–8-59 for details.)
EBU01083
Throttle lever
Check to see that the throttle lever operates cor-
rectly. It must open smoothly and spring back to
the idle position when released. Have a Yamaha
dealer repair as necessary for proper operation.Engine oil quantity:
Periodic oil change:
1.25 L
Total amount:
1.45 L
Transmission oil quantity:
Total amount:
0.6 L
5VJ-9-61-05 3/17/03 4:50 PM Page 16

8-7
EBU00262
PERIODIC MAINTENANCE/LUBRICATION
INITIAL EVERY
ITEM ROUTINE
13661
monthmonths months monthsyear
Valves*• Check valve clearance.
1111
• Adjust if necessary.
• Check condition.
Spark plug• Adjust gap and clean.11111
• Replace if necessary.
Air filter element
• Clean. Every 20–40 hours
(for engine and V-belt
• Replace if necessary. (more often in wet or dusty areas)
compartment)
Carburetor*• Check idle speed/starter operation.
1111
• Adjust if necessary.
Cylinder head cover• Check breather hose for cracks or damage.
111
breather system*• Replace if necessary.
• Check leakage.
Exhaust system*• Retighten if necessary.111
• Replace gasket if necessary.
Fuel line*• Check fuel hose for cracks or damage.
111
• Replace if necessary.
Engine oil• Replace (warm engine before draining).1111
Oil strainer*• Clean.
111
• Replace if necessary.
Drive chain• Check and adjust slack/alignment/clean/lube.11111
Transmission oil• Check oil level/oil leakage.
11
• Replace every 12 months.
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8-21
EBU00891
Transmission oil
Transmission oil measurement
1. Place the machine on a level surface.
2. Remove the screw and check the oil level. It
should be up to the brim of the hole. If the
level is low, remove the oil filler bolt and add
oil to raise it to the proper level.we
q
q
1. Screw 2. Brim 3. Correct oil level
1. Vis 2. Bord 3. Niveau d’huile correct
1. Tornillo 2. Borde 3. Nivel correcto de aceite
1. Oil filler bolt
1. Boulon de remplissage d’huile
1. Tapón de llenado de aceite
Tightening torque:
Screw:
16 Nm (1.6 m0kgf)
Oil filler bolt:
23 Nm (2.3 m0kgf)
5VJ-9-61-08 3/17/03 4:52 PM Page 8-22

8-23
Transmission oil replacement
1. Place the machine on a level surface.
2. Place a container under the engine.
3. Remove the oil filler bolt and drain bolt to
drain the oil.
4. Install the drain bolt and tighten to specifica-
tion.
5. Fill the engine with oil and install the oil filler
bolt.
q
1. Drain bolt1. Bouchon de vidange1. Tapón de drenaje
Tightening torque:
Drain bolt:
23 Nm (2.3 m0kgf)
5VJ-9-61-08 3/17/03 4:52 PM Page 8-24