fuel YAMAHA BRUIN 250 2005 User Guide

6-23 1. Locked position
1. Position verrou bloqué
1. Posición bloqueada
0–10 hours:
Avoid continuous operation above half throttle. Al-
low a cooling off period of five to ten minutes after
every hour of operation. Vary the speed of the ma-
chine from time to time. Do not operate it at one
set throttle position.
10–20 hours:
Avoid prolonged operation above 3/4 throttle. Rev
the machine freely through the gears but do not
use full throttle at any time.
After break-in:
Avoid prolonged full throttle operation. Vary
speeds occasionally.
EBU02111
Parking
When parking, stop the engine and shift into first
gear. Turn the fuel cock to “OFF” and apply the
parking brake.
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8-7
EBU02621
PERIODIC MAINTENANCE/LUBRICATION
NOTE:_

For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.


For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance intervals. How-
ever, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance intervals should be
followed.
_
ITEM ROUTINEWhichever
comes firstINITIAL EVERY
month136612
km
(mi)320
(200)1,200
(750)2,400
(1,500)2,400
(1,500)4,800
(3,000)
hours 20 75 150 150 300
Valves*Check valve clearance.
Adjust if necessary.
Spark plugCheck condition.
Adjust gap and clean.
Replace if necessary.Air filter elementClean.
Replace if necessary.Every 20–40 hours
(More often in wet or dusty areas.)
Carburetor*Check starter (choke) operation.
Adjust engine idling speed.Cylinder head breather
system*Check breather hose for cracks or damage.
Replace if necessary.Exhaust system*Check for leakage.
Tighten if necessary.
Replace gasket(s) if necessary.Fuel line*Check fuel hose for cracks or damage.
Replace if necessary.Engine oil
Replace (Warm engine before draining).Engine oil filter element
Clean.U1P060.book Page 7 Monday, August 2, 2004 12:19 PM

8-53 1. Locknut 2. Adjusting bolt
a. Throttle lever free play
1. Contre-écrou 2. Boulon de réglage
a. Jeu du levier d’accélération
1. Contratuerca 2. Perno de ajuste
a. Juego libre de la palanca del acelerador
EBU00303
Valve clearance adjustment
The correct valve clearance changes with use, re-
sulting in improper fuel/air supply or engine noise.
To prevent this, the valve clearance must be ad-
justed regularly. This adjustment however, should
be left to a professional Yamaha service techni-
cian.
EBU00307
Throttle lever adjustmentNOTE:Adjust the engine idling speed before adjusting the
throttle lever free play.1. Loosen the locknut.
2. Turn the adjusting bolt until the throttle lever
free play is 3.0–5.0 mm.
3. Tighten the locknut.
U1P060.book Page 53 Monday, August 2, 2004 12:19 PM

8-103
EBU00413
Troubleshooting
Although Yamaha machines receive a rigid in-
spection before shipment from the factory, trouble
may occur during operation.
Any problem in the fuel, compression, or ignition
systems can cause poor starting and loss of pow-
er. The troubleshooting chart describes a quick,
easy procedure for making checks. If your ma-
chine requires any repair, take it to a Yamaha
dealer.
The skilled technicians at a Yamaha dealership
have the tools, experience, and know-how to prop-
erly service your machine. Use only genuine
Yamaha parts on your machine. Imitation parts
may look like Yamaha parts, but they are often in-
ferior. Consequently, they have a shorter service
life and can lead to expensive repair bills.
WARNING
Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe in-
jury or property damage. Make sure there are
no open flames or sparks in the area, including
pilot lights from water heaters or furnaces.
U1P060.book Page 103 Monday, August 2, 2004 12:19 PM

8-105
EBU00440Troubleshooting chart
1. Fuel
Check if there is fuel
in the fuel tank.There is fuel.Turn the fuel cock
lever to “OFF”.
Turn the fuel cock
lever to “ON”. Remove the
fuel hose. No fuel.
Clean fuel
cock. Some fuel.Turn the fuel
cock to “RES”.Restart engine.
No fuel.Supply fuel.
2. Compression
Use electric starter to
see if there is
compression.There is compression.
Compression normal.
No compression.Ask a Yamaha dealer to
inspect.
3. Ignition
Remove spark plug and
check electrodes.
WetWipe clean with dry cloth.
DryAttach spark plug cap and
ground to chassis.Use the
electric starter.Spark good.Ignition system
normal.
Spark weak.
Adjust plug gap
or replace plug. No spark.
Ask a Yamaha dealer to
inspect. 4. Battery
Use electric starter.Engine turns over
quickly.Battery good.
Engine turns over
slowly.Check fluid, recharge,
check connections.Check fuel
flow.
Fuel cock
clogged.
U1P060.book Page 105 Monday, August 2, 2004 12:19 PM

9-7
EBU00427
B. STORAGE
Long term storage (60 days or more) of your ma-
chine will require some preventive procedures to
guard against deterioration. After thoroughly
cleaning the machine, prepare for storage as fol-
lows:
1. Fill the fuel tank with fresh fuel and add fuel
stabilizer (if available).NOTE:Use of fuel stabilizer eliminates the need to drain
the fuel system. Consult a Yamaha dealer if the
fuel system is to be drained instead.2. Remove the spark plug, pour about one ta-
blespoon of SAE 10W30 or 20W40 motor oil
in the spark plug hole and reinstall the spark
plug. Ground the spark plug wire and turn the
engine over several times to coat the cylinder
wall with oil.
3. Lubricate all control cables.
4. Block up the frame to raise all wheels off the
ground.
U1P060.book Page 7 Monday, August 2, 2004 12:19 PM

10-1
EBU00428
SPECIFICATIONS
Model YFM250B
Dimension:
Overall length 1,916 mm
Overall width 1,038 mm
Overall height 1,118 mm
Seat height 772 mm
Wheelbase 1,170 mm
Minimum ground clearance 150 mm
Minimum turning radius 2,900 mm
Basic weight:
With oil and full fuel tank 216.0 kg
Noise and vibration level:
Noise level (77/311/EEC) (For Europe) 77.5 dB (A)
Vibration on seat (EN1032, ISO5008)
(For Europe) Will not exceed 0.5 (m/s
2)
Vibration on handlebar (EN1032, ISO5008)
(For Europe) Will not exceed 2.5 (m/s2)
Engine:
Type Air-cooled 4-stroke, SOHC
Cylinder arrangement Forward-inclined single cylinder
Displacement 229.6 cm
3
Bore
× stroke 71.0
× 58.0 mm
Compression ratio 8.70:1
U1P060.book Page 1 Monday, August 2, 2004 12:19 PM

10-3
Final gear oil:
Type SAE 80 API GL-4 Hypoid gear oil
Quantity:
Periodic oil change 0.25 L
Air filter: Dry element
Fuel:
Type Unleaded gasoline only
For Europe: Regular unleaded gasoline only with
a research octane number of 91 or higher
Tank capacity 12.0 L
Reserve amount 1.6 L
Carburetor:
Ty p e
× quantity BSR33
× 1
Manufacturer MIKUNI
Spark plug:
Type / manufacturer DR7EA / NGK
Gap 0.6–0.7 mm
Clutch type: Wet, centrifugal automaticModel YFM250B
U1P060.book Page 3 Monday, August 2, 2004 12:19 PM