engine YAMAHA BT1100 2004 Owners Manual

12
3
456
1. Starter (choke) lever(page 3-12)
2. Storage compartment(page 3-14)
3. Tool kit(page 6-1)
4. Spring preload adjusting ring (shock absorber assembly) (page 3-15)
5. Shift pedal(page 3-10)
6. Engine oil level window (page 6-6)
DESCRIPTION
Left view
EAU00026
2-1
2

78910
1211
DESCRIPTIONEAU00026
2-2
2
7. Fuse box (page 6-28)
8. Battery (page 6-26)
9. Helmet holders (page 3-14)
10. Air filter element (page 6-10)
11. Engine oil filter element (page 6-6)
12. Brake pedal (page 3-10)
Right view

LOCK
POFF
ON PUSH
12
EAU00029
Main switch/steering lock
The main switch/steering lock controls the
ignition and lighting systems, and is used
to lock the steering. The various positions
are described below.
EAU00036
ION
All electrical systems are supplied with
power, and the engine can be started. The
key cannot be removed.
EAU00038
BOFF
All electrical systems are off. The key can
be removed.
EAU00040
DLOCK
The steering is locked, and all electrical
systems are off. The key can be removed.
To lock the steering
1. Turn the handlebars all the way to the
left.
2. Push the key in from the
B(OFF) po-
sition, and then turn it to
D(LOCK)
while still pushing it.
3. Remove the key.
To unlock the steering
Push the key in, and then turn it to
B
(OFF) while still pushing it.
1. Push
2. Turn
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INSTRUMENT AND CONTROL FUNCTIONS
EW000016WARNING0
Never turn the key to B(OFF) or D
(LOCK) while the motorcycle is mov-
ing, otherwise the electrical systems
will be switched off, which may result
in loss of control or an accident. Make
sure that the motorcycle is stopped
before turning the key to
B(OFF) orD
(LOCK).
LOCKOFF (Premere)
Bloccare Sbloccare

LOCK
(Premere)OFF

Lock
(push)
Unlock
(push)

INSTRUMENT AND CONTROL FUNCTIONS
2
1
54 3
1
2
6 5 4
3
EAU00063
High beam indicator light “1”
This indicator light comes on when the
high beam of the headlight is switched on.
EAUB0002
Fuel level warning light “K”
This warning light comes on when the fuel
level drops below approximately 5.8 L.
When this occurs, refuel as soon as possi-
ble.
The electrical circuit of the warning light
can be checked according to the following
procedure.
1. Turn the key to “
I” (ON).
2. If the warning light does not come on,
have a Yamaha dealer check the
electrical circuit.
NOTE:
This model is equipped with a self-diagno-
sis device for the fuel level warning light
circuit. (See page 3-6 for an explanation of
the self-diagnosis device).
EAUB0003
Speedometer unit
The speedometer unit is equipped with the
following:
•a speedometer (which shows riding
speed)
•a tachometer (which shows engine
r/min)
•an odometer (which shows the total
distance traveled)
1. Speedometer set to km/h
2. Tachometer
3. Odometer/ tripmeter/ fuel reserve tripmeter/
clock display
4. “SET” button
5. “RESET” button
•two tripmeters (which show the dis-
tance traveled since they were last
set to zero)
•a fuel reserve tripmeter (which shows
the distance traveled on the fuel re-
serve)
•an oil change indicator (which is dis-
played when the oil needs to be
changed)
•a clock.
1. Speedometer set to km/h
2. Speedometer set to mph
3. Tachometer
4. Odometer/ tripmeter/ fuel reserve tripmeter/
clock display
5. “SET” button
6. “RESET” button
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INSTRUMENT AND CONTROL FUNCTIONS
NOTE:
Depending on the market where the
motorcycle is sold, the speedometer can
be set to either mph or km/h. When the
speedometer is set to mph, the odometer
counts in miles (1 mile = 1.61 km).Odometer and tripmeter modes
Pushing the “SET” button switches the dis-
play between the odometer mode “ODO”
and the tripmeter modes “TRIP 1” and
“TRIP 2” in the following order: ODO 6
TRIP 1 6TRIP 2 6ODO
When the fuel warning light comes on, the
display will automatically change to the fu-
el reserve tripmeter mode “TRIP F” and
start counting the distance traveled from
that point. In that case, pushing the “SET”
button switches the display between the
various tripmeter and odometer modes in
the following order: TRIP F 6TRIP 1 6
TRIP 2 6ODO 6TRIP F
To reset a tripmeter, select it by pushing
the “SET” button, and then push the “RE-
SET” button for at least one second. If you
do not reset the fuel reserve tripmeter
manually, it will reset itself automatically
and the display will return to the prior
mode after refueling and traveling several
kilometers.Oil change indicator
At the initial 1,000 km (620 mi) and every
10,000 km (6,200 mi) thereafter, the mes-
sage “OIL CHANGE” appears in the dis-
play for a few seconds when the key is
turned to “ON”, to indicate that the engine
oil should be changed.
After changing the engine oil, reset the oil
change indicator.
If the engine oil is changed before the oil
change indicator appears in the display
(i.e. before the periodic oil change interval
has been reached), the indicator must be
reset after the oil change for the next peri-
odic oil change to be indicated at the cor-
rect time.
NOTE:
When the message “OIL CHANGE”
appears in the display, be sure to change
the engine oil as soon as possible. In addi-
tion to these kilometer-based oil changes,
be sure to have a Yamaha dealer perform
the annual checks specified in the period-
ic maintenance and lubrication chart on
page 6-2.
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INSTRUMENT AND CONTROL FUNCTIONS
NOTE:
The clock can only be set when the motor-
cycle is stopped. The clock does not auto-
matically adjust for Daylight Saving Time.
Therefore, when the time changes from
Standard Time to Daylight Saving Time
(and vice versa), the clock must be set
manually.
EAU00101
Tachometer
The electric tachometer allows the rider to
monitor the engine speed and keep it with-
in the ideal power range.
EC000003
Do not operate the engine in the
tachometer red zone.
Red zone: 6,400 r/min and above.
CAUTION:
EAUB0004
Self-diagnosis device
NOTE:
When the key is turned to “
I” (ON), the
tachometer and speedometer needles
should move to the maximum, then back
to zero. In addition, the oil level warning
light and fuel level warning light should
come on for a few seconds, then go off. If
the tachometer or speedometer needle
does not move as described or either of
the warning lights does not come on, have
a Yamaha dealer check the electrical cir-
cuits.
This model is equipped with a self-diagno-
sis device for the following electrical cir-
cuits:
•speedometer
•tachometer
•oil level warning light
•throttle position sensor
•speed sensor.
3-6
31
2
1. Tachometer
2. Red zone
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INSTRUMENT AND CONTROL FUNCTIONSEAU00027
3-7
3
If any of the above circuits are defective,
the tachometer will repeatedly display the
following error code:Use the chart below to identify the faulty
electrical circuit.
If the tachometer displays such an error
code, note the circuit-specific number of
r/min, and then have a Yamaha dealer
check the motorcycle.EC000004
When the tachometer displays an error
code, the motorcycle should be
checked as soon as possible in order
to avoid engine damage.
CAUTION:
0 r/min (for 3 seconds)
Circuit-specific number of r/min
for 2.5 seconds (see the table below).
Specific Faulty electrical r/min circuit
3,000 r/min Throttle position
sensor
4,000 r/min Speed sensor
Current engine speed for 3 seconds

INSTRUMENT AND CONTROL FUNCTIONS
2
1
3
1
EAU03890
Engine stop switch “I/B”
Set this switch to “
I” before starting the
engine. Set this switch to “
B” to stop the
engine in case of an emergency, such as
when the motorcycle overturns or when
the throttle cable is stuck.
EAU03898
Light switch “G/E/H”
Set this switch to “
G” to turn on the aux-
iliary light, meter lighting and taillight. Set
the switch to “
E” to turn on the headlight
also. Set the switch to “
H” to turn off all the
lights.
EAU00143
Start switch “J”
Push this switch to crank the engine with
the starter.
EC000005
See page 5-1 for starting instructions
prior to starting the engine.
CAUTION:EAU00152
Clutch lever
The clutch lever is located at the left han-
dlebar grip. To disengage the clutch, pull
the lever toward the handlebar grip. To en-
gage the clutch, release the lever. The
lever should be pulled rapidly and re-
leased slowly for smooth clutch operation.
The clutch lever is equipped with a clutch
switch, which is part of the ignition circuit
cut-off system. (See page 3-18 for an ex-
planation of the ignition circuit cut-off sys-
tem).
3-9
3
1. Engine stop switch “I/B”
2. Light switch “G/E/H”
3. Start switch “J”1. Clutch lever
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INSTRUMENT AND CONTROL FUNCTIONS
1
1
2
1
23
4
3
1
EAU00157
Shift pedal
The shift pedal is located on the left side of
the engine and is used in combination with
the clutch lever when shifting the gears of
the 5-speed constant-mesh transmission
equipped on this motorcycle.
EAU00161
Brake lever
The brake lever is located at the right han-
dlebar grip. To apply the front brake, pull
the lever toward the handlebar grip.
The brake lever is equipped with a position
adjusting dial. To adjust the distance be-
tween the brake lever and the handlebar
grip, turn the adjusting dial while holding
the lever pushed away from the handlebar
grip. Make sure that the appropriate set-
ting on the adjusting dial is aligned with the
arrow mark on the brake lever.
EAU00162
Brake pedal
The brake pedal is on the right side of the
motorcycle. To apply the rear brake, press
down on the brake pedal.
3-10
3
1. Shift pedal 1. Brake lever
2. Position adjusting dial
3. Arrow mark1. Brake pedal
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INSTRUMENT AND CONTROL FUNCTIONS
1
2
1
2
EAU02935
Fuel tank cap
To open the fuel tank cap
Open the fuel tank cap lock cover, insert
the key into the lock, and then turn it 1/4
turn clockwise. The lock will be released
and the fuel tank cap can be opened.To close the fuel tank cap
1. Push the fuel tank cap into position
with the key inserted in the lock.
2. Turn the key counterclockwise to the
original position, remove it, and then
close the lock cover.
NOTE:
The fuel tank cap cannot be closed unless
the key is in the lock. In addition, the key
cannot be removed if the cap is not prop-
erly closed and locked.
EWA00025WARNING0
Make sure that the fuel tank cap is
properly closed before riding.
EAU03753
Fuel
Make sure that there is sufficient fuel in the
tank. Fill the fuel tank to the bottom of the
filler tube as shown.
EW000130WARNING0
•Do not overfill the fuel tank, other-
wise it may overflow when the fuel
warms up and expands.
•Avoid spilling fuel on the hot
engine.
3-11
3
1. Lock cover
2. Open1. Fuel tank filler tube
2. Fuel level
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