tires YAMAHA CYGNUS 125 2007 Owners Manual

TABLE OF CONTENTS
SAFETY INFORMATION
...................1-1
Further safe-riding points .................1-4
DESCRIPTION
...................................2-1
Left view ...........................................2-1
Right view .........................................2-2
Controls and instruments..................2-3
INSTRUMENT AND CONTROL
FUNCTIONS
........................................3-1
Main switch ......................................3-1
Keyhole cover ..................................3-2
Indicator and warning lights .............3-2
Speedometer ...................................3-3
Multi-function display .......................3-3
Handlebar switches .........................3-5
Front brake lever .............................3-6
Rear brake lever ..............................3-7
Fuel tank cap ...................................3-7
Fuel ..................................................3-8
Catalytic converter ...........................3-9
Kickstarter ........................................3-9
Seat .................................................3-9
Storage compartments ..................3-10
Sidestand .......................................3-11
Sidestand switch operation check .3-12
PRE-OPERATION CHECKS
...............4-1
Pre-operation check list ...................4-2
OPERATION AND IMPORTANT
RIDING POINTS
.................................. 5-1
Starting the engine .......................... 5-1
Starting off ....................................... 5-2
Acceleration and deceleration ......... 5-2
Braking ............................................ 5-2
Tips for reducing fuel
consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR
.................................. 6-1
Owner’s tool kit ................................ 6-1
Periodic maintenance and lubrication
chart ............................................. 6-3
Removing and installing panels ...... 6-6
Checking the spark plug .................. 6-7
Engine oil and oil strainer ................ 6-9
Final transmission oil ..................... 6-11
Air filter and V-belt case air filter
elements .................................... 6-12
Checking the throttle cable free
play ............................................ 6-14
Valve clearance ............................. 6-14
Tires .............................................. 6-14
Cast wheels ................................... 6-16
Adjusting the rear brake lever free
play ............................................ 6-16
Checking the front brake pads and
rear brake shoes ........................ 6-17Checking the front brake fluid
level ........................................... 6-18
Changing the brake fluid ............... 6-19
Checking and lubricating the
cables ........................................ 6-19
Checking and lubricating the throttle
grip and cable ............................ 6-20
Lubricating the front and rear brake
levers ......................................... 6-20
Checking and lubricating the
centerstand and sidestand ........ 6-20
Checking the front fork .................. 6-21
Checking the steering ................... 6-21
Checking the wheel bearings ........ 6-22
Battery ........................................... 6-22
Replacing the fuses ...................... 6-24
Replacing the headlight bulb ........ 6-25
Replacing a front turn signal light
bulb ............................................ 6-26
Replacing the tail/brake light bulb or
a rear turn signal light bulb ........ 6-27
Replacing an auxiliary light bulb ... 6-27
Troubleshooting ............................ 6-28
Troubleshooting chart ................... 6-29
SCOOTER CARE AND
STORAGE
........................................... 7-1
Matte color caution .......................... 7-1
Care ................................................ 7-1
Storage ........................................... 7-3

PRE-OPERATION CHECKS
4-2
1
2
3
4
5
6
7
8
9

EAU15605
Pre-operation check list
ITEM CHECKS PAGE
Fuel

Check fuel level in fuel tank.

Refuel if necessary.

Check fuel line for leakage.3-8
Engine oil

Check oil level in engine.

If necessary, add recommended oil to specified level.

Check vehicle for oil leakage.6-9
Final transmission oil

Check vehicle for oil leakage. 6-11
Front brake

Check operation.

If soft or spongy, have Yamaha dealer bleed hydraulic system.

Check brake pads for wear.

Replace if necessary.

Check fluid level in reservoir.

If necessary, add recommended brake fluid to specified level.

Check hydraulic system for leakage.6-17, 6-18
Rear brake

Check operation.

Lubricate cable if necessary.

Check lever free play.

Adjust if necessary.6-16, 6-17
Throttle grip

Make sure that operation is smooth.

Check cable free play.

If necessary, have Yamaha dealer adjust cable free play and lubricate cable
and grip housing.6-14, 6-20
Wheels and tires

Check for damage.

Check tire condition and tread depth.

Check air pressure.

Correct if necessary.6-14, 6-16
Brake levers

Make sure that operation is smooth.

Lubricate lever pivoting points if necessary.6-20

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
2
3
4
5
67
8
9

10

*
Tires

Check tread depth and for damage.

Replace if necessary.

Check air pressure.

Correct if necessary.
√√√√ √
11

*
Wheel bearings

Check bearing for looseness or damage.
√√√√
12

*
Steering bearings

Check bearing play and steering for roughness.
√√√√√

Lubricate with lithium-soap-based grease. Every 24000 km
13

*
Chassis fasteners

Make sure that all nuts, bolts and screws are properly
tightened.
√√√√ √
14

Sidestand, centerstand

Check operation.

Lubricate.
√√√√ √
15

*
Sidestand switch

Check operation.
√√√√√ √
16

*
Front fork

Check operation and for oil leakage.
√√√√
17

*
Shock absorber assem-
bly

Check operation and shock absorber for oil leakage.
√√√√
18

*
Fuel injection

Check engine idle speed.
√√√√√ √
19

Engine oil

Change. (See page 6-9.)

Check oil level and vehicle for oil leakage.
√
Every 3000 km
20

*
Engine oil strainer

Clean.
√
21

Final transmission oil

Check vehicle for oil leakage.
√√ √

Change.
√√√
22

*
V-belt

Replace. Every 18000 km
23

*
Front and rear brake
switches

Check operation.
√√√√√ √
24

Moving parts and cables

Lubricate.
√√√√ √
25

*
Throttle grip housing
and cable

Check operation and free play.

Adjust the throttle cable free play if necessary.

Lubricate the throttle grip housing and cable.
√√√√ √
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (
×
1000 km)
ANNUAL
CHECK
1 6 12 18 24

PERIODIC MAINTENANCE AND MINOR REPAIR
6-14
2
3
4
5
67
8
9

EAU21382
Checking the throttle cable
free play
The throttle cable free play should mea-
sure 3.0–5.0 mm (0.12–0.20 in) at the
throttle grip. Periodically check the
throttle cable free play and, if neces-
sary, have a Yamaha dealer adjust it.
EAU21401
Valve clearance
The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
EAUT2140
Tires
To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified tires.
Tire air pressure
The tire air pressure should be checked
and, if necessary, adjusted before each
ride.
WARNING

EWA10500

The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).

The tire air pressure must be ad-
justed in accordance with the
riding speed and with the total
weight of rider, passenger, car-
go, and accessories approved
for this model.
1. Throttle cable free play
ZAUM00**
1

PERIODIC MAINTENANCE AND MINOR REPAIR
6-15
1
2
3
4
5
6
7
8
9
WARNING

EWA11200
Because loading has an enormous
impact on the handling, braking,
performance and safety characteris-
tics of your vehicle, you should keep
the following precautions in mind.

NEVER OVERLOAD THE VEHI-
CLE! Operation of an overload-
ed vehicle may result in tire
damage, loss of control, or se-
vere injury. Make sure that the
total weight of rider, passenger,
cargo, and accessories doesnot exceed the specified maxi-
mum load for the vehicle.

Do not carry along loosely
packed items, which can shift
during a ride.

Securely pack the heaviest
items close to the center of the
vehicle and distribute the
weight evenly on both sides.

Adjust the tire air pressure with
regard to the load.

Check the tire condition and air
pressure before each ride.
Tire inspection
The tires must be checked before eachride. If the center tread depth reaches
the specified limit, if the tire has a nail or
glass fragments in it, or if the sidewall is
cracked, have a Yamaha dealer re-
place the tire immediately.
NOTE:

The tire tread depth limits may differ
from country to country. Always comply
with the local regulations.
Tire information
This model is equipped with tubeless
tires.
Tire air pressure (measured on cold
tires):
0–90 kg (0–198 lb):
Front:
175 kPa (25 psi) (1.75 kgf/cm
2

)
Rear:
200 kPa (29 psi) (2.00 kgf/cm
2

)
90–172 kg (198–379 lb):
Front:
200 kPa (29 psi) (2.00 kgf/cm
2

)
Rear:
225 kPa (33 psi) (2.25 kgf/cm
2

)
Maximum load*:
172 kg (379 lb)
* Total weight of rider, passenger, car-
go and accessories
1. Tire tread depth
2. Tire sidewall
ZAUM00**
1
2
Minimum tire tread depth (front and
rear):
0.8 mm (0.03 in)
Front tire:
Size:
110/70-12 47L
Manufacturer/model:
CHENG SHIN / C-992N
Rear tire:
Size:
120/70-12 58L
Manufacturer/model:
CHENG SHIN / C-6007

PERIODIC MAINTENANCE AND MINOR REPAIR
6-16
2
3
4
5
67
8
9
WARNING

EWA10470

Have a Yamaha dealer replace
excessively worn tires. Besides
being illegal, operating the vehi-
cle with excessively worn tires
decreases riding stability and
can lead to loss of control.

The replacement of all wheel
and brake related parts, includ-
ing the tires, should be left to a
Yamaha dealer, who has the
necessary professional knowl-
edge and experience.
EAU21960
Cast wheels
To maximize the performance, durabil-
ity, and safe operation of your vehicle,
note the following points regarding the
specified wheels.

The wheel rims should be checked
for cracks, bends or warpage be-
fore each ride. If any damage is
found, have a Yamaha dealer re-
place the wheel. Do not attempt
even the smallest repair to the
wheel. A deformed or cracked
wheel must be replaced.

The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced. An
unbalanced wheel can result in
poor performance, adverse han-
dling characteristics, and a short-
ened tire life.

Ride at moderate speeds after
changing a tire since the tire sur-
face must first be “broken in” for it
to develop its optimal characteris-
tics.
EAU22170
Adjusting the rear brake lever
free play
The brake lever free play should mea-
sure 10–20 mm (0.39–0.79 in) as
shown. Periodically check the brake le-
ver free play and, if necessary, adjust it
as follows.
To increase the brake lever free play,
turn the adjusting nut at the brake shoe
plate in direction (a). To decrease the
brake lever free play, turn the adjusting
nut in direction (b).
1. Rear brake lever free play
ZAUM00**
1

SCOOTER CARE AND STORAGE
7-3
2
3
4
5
6
78
9
WARNING

EWA10940

Make sure that there is no oil or
wax on the brakes or tires. If
necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent.

Before operating the scooter
test its braking performance
and cornering behavior.
CAUTION:

ECA10800

Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.

Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.

Avoid using abrasive polishing
compounds as they will wear
away the paint.
NOTE:

Consult a Yamaha dealer for advice on
what products to use.
EAU36560
Storage
Short-term
Always store your scooter in a cool, dry
place and, if necessary, protect it
against dust with a porous cover.
CAUTION:

ECA10820

Storing the scooter in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.

To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long-term
Before storing your scooter for several
months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the

SCOOTER CARE AND STORAGE
7-4
1
2
3
4
5
6
7
8
9
fuel from deteriorating.
3. Perform the following steps to pro-
tect the cylinder, piston rings, etc.
from corrosion.
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine oil
into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
WARNING

EWA10950
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turning
the engine over.
4. Lubricate all control cables and thepivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna-
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one
spot.
6. Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month.
Do not store the battery in an ex-
cessively cold or warm place [less
than 0 °C (30 °F) or more than 30
°C (90 °F)]. For more information
on storing the battery, see page
6-22.
NOTE:

Make any necessary repairs before
storing the scooter.

SPECIFICATIONS
8-2
1
2
3
4
5
6
7
8
9

Trail:
90.0 mm (3.54 in)
Front tire:
Type:
Tubeless
Size:
110/70-12 47L
Manufacturer/model:
CHENG SHIN / C-992N
Rear tire:
Type:
Tubeless
Size:
120/70-12 58L
Manufacturer/model:
CHENG SHIN / C-6007
Maximum load:
172 kg (379 lb)
* (Total weight of rider, passenger, cargo
and accessories)
Tire air pressure (measured on cold
tires):
Loading condition:
0–90 kg (0–198 lb)
Front:
175 kPa (25 psi) (1.75 kgf/cm
2

)
Rear:
200 kPa (29 psi) (2.00 kgf/cm
2

)
Loading condition:
90–172 kg (198–379 lb)
Front:
200 kPa (29 psi) (2.00 kgf/cm
2

)Rear:
225 kPa (33 psi) (2.25 kgf/cm
2

)
Front wheel:
Wheel type:
Cast wheel
Rim size:
J12 X MT2.75
Rear wheel:
Wheel type:
Cast wheel
Rim size:
J12 X MT3.00
Front brake:
Type:
Single disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4
Rear brake:
Type:
Drum brake
Operation:
Left hand operation
Front suspension:
Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
78.0 mm (3.07 in)
Rear suspension:
Type:
Unit swing
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
95.5 mm (3.76 in)
Electrical system:
Ignition system:
Transistorized coil ignition (digital)
Charging system:
AC magneto
Battery:
Model:
MF (YT7B-BS)
Voltage, capacity:
12 V, 6.5 Ah
Headlight:
Bulb type:
Halogen bulb
Bulb voltage, wattage
×
quantity:
Headlight:
12 V, 60 W/55.0 W
×
1
Tail/brake light:
12 V, 5.0 W/21.0 W
×
1
Front turn signal light:
12 V, 10.0 W
×
2
Rear turn signal light:
12 V, 10.0 W
×
2
Auxiliary light:
12 V, 5.0 W
×
2
License plate light:
12 V, 5.0 W
×
1

INDEX
A
Acceleration and deceleration................... 5-2
Air filter and V-belt case air filter
elements ............................................... 6-12
Auxiliary light bulb, replacing .................. 6-27
B
Battery..................................................... 6-22
Brake fluid, changing .............................. 6-19
Brake fluid level, checking ...................... 6-18
Brake lever, front....................................... 3-6
Brake lever, rear ....................................... 3-7
Brake levers, lubricating.......................... 6-20
Brake pads and shoes, checking ............ 6-17
Braking ...................................................... 5-2
C
Cables, checking and lubricating ............ 6-19
Care .......................................................... 7-1
Catalytic converter .................................... 3-9
Centerstand and sidestand, checking and
lubricating ............................................. 6-20
D
Dimmer switch .......................................... 3-6
E
Engine break-in ......................................... 5-3
Engine oil and oil strainer.......................... 6-9
Engine trouble warning light...................... 3-3
F
Final transmission oil .............................. 6-11
Front fork, checking ................................ 6-21
Fuel ........................................................... 3-8
Fuel consumption, tips for reducing .......... 5-3
Fuel tank cap ............................................ 3-7
Fuses, replacing...................................... 6-24
H
Handlebar switches ...................................3-5
Headlight bulb, replacing .........................6-25
High beam indicator light ...........................3-2
Horn switch ................................................3-6
I
Identification numbers................................9-1
Indicator and warning lights .......................3-2
K
Keyhole cover ............................................3-2
Key identification number ..........................9-1
Kickstarter ..................................................3-9
M
Main switch ................................................3-1
Matte color, caution ...................................7-1
Model label ................................................9-2
Multi-function display .................................3-3
P
Panels, removing and installing .................6-6
Parking.......................................................5-4
Part locations .............................................2-1
Periodic maintenance and lubrication
chart ........................................................6-3
Pre-operation check list .............................4-2
R
Rear brake lever free play, adjusting .......6-16
S
Safe-riding points .......................................1-4
Safety information ......................................1-1
Seat ...........................................................3-9
Sidestand .................................................3-11
Sidestand switch operation check ...........3-12
Spark plug, checking .................................6-7
Specifications.............................................8-1Speedometer ............................................. 3-3
Starting off ................................................. 5-2
Starting the engine .................................... 5-1
Start switch ................................................ 3-6
Steering, checking ................................... 6-21
Storage ...................................................... 7-3
Storage compartments ............................ 3-10
T
Tail/brake light bulb or rear turn signal
light bulb, replacing ............................... 6-27
Throttle cable free play, checking............ 6-14
Throttle grip and cable, checking and
lubricating .............................................. 6-20
Tires ........................................................ 6-14
Tool kit ....................................................... 6-1
Troubleshooting....................................... 6-28
Troubleshooting chart.............................. 6-29
Turn signal indicator light .......................... 3-2
Turn signal light bulb (front), replacing .... 6-26
Turn signal switch...................................... 3-6
V
Valve clearance ....................................... 6-14
Vehicle identification number .................... 9-1
W
Wheel bearings, checking ....................... 6-22
Wheels .................................................... 6-16