engine YAMAHA CYGNUS 125 2011 User Guide

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EAU1044E
INSTRUMENT AND CONTROL FUNCTIONS
EAU13445
Catalytic convertersThis vehicle is equipped with catalytic
converters in the exhaust system.
EWA10862
WARNING
The exhaust system is hot after op-
eration. To prevent a re hazard or
burns:● Do not park the vehicle near
possible re hazards such as
grass or other materials that
easily burn.● Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.● Make sure that the exhaust
system has cooled down be-
fore doing any maintenance
work.● Do not allow the engine to idle
more than a few minutes. Long
idling can cause a build-up of
heat.
ECA10701
NOTICEUse only unleaded gasoline. The
use of leaded gasoline will cause
unrepairable damage to the cata-
lytic converter.
EAU13680
KickstarterZAUM00**
1
1. Kickstarter To start the engine, fold out the kick-
starter lever, move it down lightly with
your foot until the gears engage, and
then push it down smoothly but force-
fully.
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3-12
EAU1044E
INSTRUMENT AND CONTROL FUNCTIONS
EWA10241
WARNING
The vehicle must not be ridden with
the sidestand down, or if the sid-
estand cannot be properly moved
up (or does not stay up), otherwise
the sidestand could contact the
ground and distract the operator,
resulting in a possible loss of con-
trol. Yamaha’s ignition circuit cut-
off system has been designed to
assist the operator in ful lling the
responsibility of raising the sides-
tand before starting off. Therefore,
check this system regularly and
have a Yamaha dealer repair it if it
does not function properly.
EAUT1095
Ignition circuit cut-off systemCheck the operation of the sidestand
switch according to the following pro-
cedure.Turn the key on.
Put the sidestand up.Push the start switch while applying
either of the brake levers. The engine will
start.Put the sidestand down.
If the engine stalls:
The sidestand switch is OK.
WARNING
● The vehicle must be placed on
the centerstand during this in-
spection.● If a malfunction is noted, have
a Yamaha dealer check the
system before riding.
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4-2
EAU15582
FOR YOUR SAFETY - PRE-OPERATION CHECKSBefore using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.3-7
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specifi ed level.
• Check vehicle for oil leakage.6-10
Final transmission oil• Check vehicle for oil leakage. 6-12
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fl uid level in reservoir.
• If necessary, add recommended brake fl uid to specifi ed level.
• Check hydraulic system for leakage.6-18~6-20
Rear brake• Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.6-18, 6-19
Throttle grip• Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate
cable and grip housing.6-15, 6-21
Wheels and tires• Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.6-16, 6-17
Brake levers• Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.6-21
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5-1
EAU15943
OPERATION AND IMPORTANT RIDING POINTS
EAU15943
OPERATION AND IMPORTANT RIDING POINTS
EAU15951
Read the Owner’s Manual carefully
to become familiar with all controls.
If there is a control or function you
do not understand, ask your Yamaha
dealer.
EWA10271
WARNING
Failure to familiarize yourself with
the controls can lead to loss of
control, which could cause an ac-
cident or injury.
EAU45310
TIPThis model is equipped with a lean
angle sensor to stop the engine in
case of a turnover. To start the en-
gine after a turnover, be sure to turn
the main switch to “OFF” and then to
“ON”. Failing to do so will prevent the
engine from starting even though the
engine will crank when pushing the
start switch.
EAUT1863
Starting the engine
ECA10250
NOTICESee page 5-3 for engine break-in
instructions prior to operating the
vehicle for the rst time.
In order for the ignition circuit cut-off
system to enable starting, the sides-
tand must be up.
See page 3-12 for more information.
1. Turn the key to “ON”.
2. Close the throttle completely.
3. Start the engine by pushing the
start switch while applying the
front or rear brake.
NOTICE:
For
maximum engine life, never ac-
celerate hard when the engine
is cold!
[ECA11041]
If the engine does not start, re-
lease the start switch, wait a few
seconds, and then try again.
Each starting attempt should be
as short as possible to preserve
the battery. Do not crank the en-
gine more than 5 seconds on any
one attempt. If the engine does not start with the starter motor, try
using the kickstarter.
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EAU15943
OPERATION AND IMPORTANT RIDING POINTS
EAU16780
Acceleration and decelera-
tion
(a)(b)
The speed can be adjusted by open-
ing and closing the throttle. To in-
crease the speed, turn the throttle grip
in direction (a). To reduce the speed,
turn the throttle grip in direction (b).
EAU16793
Braking
EWA10300
WARNING
● Avoid braking hard or sud-
denly (especially when leaning
over to one side), otherwise the
scooter may skid or overturn.● Railroad crossings, streetcar
rails, iron plates on road con-
struction sites, and manhole
covers become extremely slip-
pery when wet. Therefore, slow
down when approaching such
areas and cross them with cau-
tion.● Keep in mind that braking on
a wet road is much more dif -
cult.● Ride slowly down a hill, as
braking downhill can be very
dif cult.
1. Close the throttle completely.
2. Apply both front and rear brakes
simultaneously while gradually
increasing the pressure.
EAU16761
Starting offTIPBefore starting off, allow the engine to
warm up.
1. While pulling the rear brake lever
with your left hand and holding
the grab bar with your right hand,
push the scooter off the center-
stand.
2. Sit astride the seat, and then ad-
just the rear view mirrors.
3. Switch the turn signals on.
4. Check for oncoming traffi c, and
then slowly turn the throttle grip
(on the right) in order to take off.
5. Switch the turn signals off.
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5-3
EAU15943
OPERATION AND IMPORTANT RIDING POINTS
EAU16820
Tips for reducing fuel con-
sumptionFuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:● Avoid high engine speeds during
acceleration.● Avoid high engine speeds with no
load on the engine.● Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffi c jams, at
traffi c lights or at railroad cross-
ings).
EAU16830
Engine break-inThere is never a more important pe-
riod in the life of your engine than the
period between 0 and 1000 km (600
mi). For this reason, you should read
the following material carefully.
Since the engine is brand new, do not
put an excessive load on it for the fi rst
1000 km (600 mi). The various parts
in the engine wear and polish them-
selves to the correct operating clear-
ances. During this period, prolonged
full-throttle operation or any condition
that might result in engine overheating
must be avoided.
EAU16951
0 ~ 150 km (0 ~ 90 mi)
Avoid prolonged operation above 1/3
throttle.
After every hour of operation, stop the
engine, and then let it cool for fi ve to
ten minutes.
Vary the engine speed from time to
time. Do not operate the engine at
one set throttle position.
150 ~ 500 km (90 ~ 300 mi)
Avoid prolonged operation above 1/2
throttle.
Rev the engine freely through the
gears, but do not use full throttle at
any time.
500 ~ 1000 km (300 ~ 600 mi)
Avoid prolonged operation above
3/4 throttle.
NOTICE:
After 1000 km
(600 mi) of operation, the engine oil
must be changed and the oil strain-
er cleaned.
[ECA10351]
1000 km (600 mi) and beyond
Avoid prolonged full-throttle operation.
Vary the speed occasionally.
ECA10270
NOTICEIf any engine trouble should occur
during the engine break-in period,
immediately have a Yamaha dealer
check the vehicle.
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5-4
EAU15943
OPERATION AND IMPORTANT RIDING POINTS
EAU17213
ParkingWhen parking, stop the engine, and
then remove the key from the main
switch.
EWA10311
WARNING
● Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.● Do not park on a slope or on
soft ground, otherwise the ve-
hicle may overturn, increasing
the risk of a fuel leak and re.● Do not park near grass or other
ammable materials which
might catch re.
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6-1
EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
EAUS1822
Periodic inspection, adjustment, and
lubrication will keep your vehicle in
the safest and most effi cient condition
possible. Safety is an obligation of
the vehicle owner/operator. The most
important points of vehicle inspection,
adjustment, and lubrication are ex-
plained on the following pages.
The intervals given in the periodic
maintenance charts should be simply
considered as a general guide under
normal riding conditions. However,
depending on the weather, terrain,
geographical location, and individual
use, the maintenance intervals may
need to be shortened.
EWA10321
WARNING
Failure to properly maintain the
vehicle or performing maintenance
activities incorrectly may increase
your risk of injury or death during
service or while using the vehicle.
If you are not familiar with vehicle
service, have a Yamaha dealer per-
form service.
EWA15121
WARNING
Turn off the engine when perform-
ing maintenance unless otherwise
speci ed.● A running engine has moving
parts that can catch on body
parts or clothing and electrical
parts that can cause shocks or
res.● Running the engine while ser-
vicing can lead to eye injury,
burns, re, or carbon monox-
ide poisoning - possibly lead-
ing to death. See page 1-1 for
more information about carbon
monoxide.
EWA10330
WARNING
This scooter is designed for use
on paved roads only. If this scooter
is operated in abnormally dusty,
muddy or wet conditions, the air
lter element should be cleaned or
replaced more frequently, other-
wise rapid engine wear may result.
Consult a Yamaha dealer for proper
maintenance intervals.
EWA15460
WARNING
Brake discs, calipers, drums, and
linings can become very hot dur-
ing use. To avoid possible burns,
let brake components cool before
touching them.
EAU17302
Emission controls not only function
to ensure cleaner air, but are also
vital to proper engine operation and
maximum performance. In the follow-
ing periodic maintenance charts, the
services related to emissions control
are grouped separately. These ser-
vices require specialized data, knowl-
edge, and equipment. Maintenance,
replacement, or repair of the emission
control devices and systems may be
performed by any repair establish-
ment or individual that is certifi ed
(if applicable). Yamaha dealers are
trained and equipped to perform these
particular services.
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENT
EAU46871
TIP● The annual checks must be performed every year, except if a kilometer-based maintenance, or for the UK, a
mileage-based maintenance, is performed instead.● From 30000 km (17500 mi), repeat the maintenance intervals starting from 6000 km (3500 mi).● Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.
EAU46920
Periodic maintenance chart for the emission control systemNO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)6000 km
(3500 mi)
12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
1 * Fuel line• Check fuel hoses for cracks or damage.
√√√√ √
2 Spark plug• Check
• Clean and regap.√√
• Replace.
√√
3 * Valves• Check valve clearance.
• Adjust.√√√√
4 * Fuel injection• Check engine idele speed.
√√√√√ √
5*
Air induction system• Check the air cut-off valve, reed valve, and hose for
damage.
• Replace any damaged parts if necessary.√√√√ √
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EAU1722A
PERIODIC MAINTENANCE AND ADJUSTMENTNO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi)6000 km
(3500 mi)
12000 km
(7000 mi)18000 km
(10500 mi)24000 km
(14000 mi)
12Rear brake lever pivot
shaft• Lubricate with lithium-soap-based grease.
√√√√ √
13 Sidestand, centerstand• Check operation.
• Lubricate.√√√√ √
14 * Sidestand switch• Check operation.
√√√√√ √
15 * Front fork• Check operation and for oil leakage.
√√√√
16 *Shock absorber as-
sembly• Check operation and shock absorber for oil leakage.
√√√√
17 Engine oil• Change. (See page 6-10.)
• Check oil level and vehicle for oil leakage.√Every 3000 km (1800 mi)
18 * Engine oil strainer• Clean.
√Every 6000 km (3500 mi)
19 Final transmission oil• Check vehicle for oil leakage.
• Change.√√√√√ √
20 * V-belt• Replace. Every 18000 km (10500 mi)
21 *Front and rear brake
switches• Check operation.
√√√√√ √
22Moving parts and ca-
bles• Lubricate.
√√√√ √
23 * Throttle grip• Check operation.
• Check throttle grip free play, and adjust if necessary.
• Lubricate cable and grip housing.√√√√ √
24 *Lights, signals and
switches• Check operation.
• Adjust headlight beam.√√√√√ √
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