torque YAMAHA CYGNUS 125 2011 Owners Manual

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Owner’s tool kitZAUM00**
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1. Owner’s tool kitThe owner’s tool kit is located inside
the storage compartment under the
seat. (See page 3-10.)
The service information included in
this manual and the tools provided in
the owner’s tool kit are intended to as-
sist you in the performance of preven-
tive maintenance and minor repairs.
However, additional tools such as a
torque wrench may be necessary to
perform certain maintenance work
correctly.TIPIf you do not have the tools or expe-
rience required for a particular job,
have a Yamaha dealer perform it for
you.
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PERIODIC MAINTENANCE AND ADJUSTMENTZAUM00**
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1. Spark plug wrenchTo check the spark plug
1. Check that the porcelain insula-
tor around the center electrode
of the spark plug is a medium-to-
light tan (the ideal color when the
vehicle is ridden normally).TIPIf the spark plug shows a distinctly
different color, the engine could be
operating improperly. Do not attempt
to diagnose such problems yourself.
Instead, have a Yamaha dealer check
the vehicle.
2. Check the spark plug for elec-
trode erosion and excessive carbon or other deposits, and re-
place it if necessary.
Speci ed spark plug:
CR7E (NGK)To install the spark plug
1. Measure the spark plug gap with
a wire thickness gauge and, if
necessary, adjust the gap to
specifi cation.ZAUM00**
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1. Spark plug gapSpark plug gap:
0.7 ~ 0.8 mm (0.028 ~ 0.031 in)2. Clean the surface of the spark
plug gasket and its mating sur-
face, and then wipe off any grime
from the spark plug threads.
3. Install the spark plug with the
spark plug wrench, and then
tighten it to the specifi ed torque.Tightening torque:
Spark plug:
13 Nm (1.3 m·kgf, 9.4 ft·lbf)TIPIf a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4 ~
1/2 turn past fi nger tight. However, the
spark plug should be tightened to the
specifi ed torque as soon as possible.
4. Install the spark plug cap.
5. Install the panel.
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PERIODIC MAINTENANCE AND ADJUSTMENTZAUM00**
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1. Engine oil drain bolt AZAUM00**
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1. Engine oil drain bolt B4. Clean the oil strainer with solvent,
and then check it for damage and
replace it if necessary.
5. Check the O-ring for damage and
replace it if necessary.
6. Install the oil strainer, spring,
O-ring and engine oil drain bolts,
and then tighten the drain bolts to
the specifi ed torque.Tightening torque:
Engine oil drain bolt A:
20 Nm (2.0 m·kgf, 14.5 ft·lbf)
Engine oil drain bolt B:
20 Nm (2.0 m·kgf, 14.5 ft·lbf)TIPMake sure that the O-ring is properly
seated.
7. Refi ll with the specifi ed amount of
the recommended engine oil, and
then install and tighten the engine
oil fi ller cap.Recommended engine oil:
See page 8-1.
Oil change quantity:
0.9 L (0.95 US qt, 0.79 Imp.qt)
ECA11670
NOTICE● Do not use oils with a diesel
speci cation of “CD” or oils of
a higher quality than speci ed.
In addition, do not use oils la-
beled “ENERGY CONSERVING
II” or higher.
● Be sure no foreign material en-
ters the crankcase.
8. Start the engine, and then let
it idle for several minutes while
checking it for oil leakage. If oil is
leaking, immediately turn the en-
gine off and check for the cause.
9. Turn the engine off, and then
check the oil level and correct it if
necessary.
10. Reset the oil change tripmeter.
(See page 3-3 for reset proce-
dures.)
TIPIf the engine oil is changed before
the oil change indicator fl ashes (i.e.
before the periodic oil change interval
has been reached), the oil change
tripmeter must be reset after the
oil change for the next periodic oil
change to be indicated at the correct
time.
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Final transmission oilThe fi nal transmission case must be
checked for oil leakage before each
ride. If any leakage is found, have a
Yamaha dealer check and repair the
scooter. In addition, the fi nal transmis-
sion oil must be changed as follows at
the intervals specifi ed in the periodic
maintenance and lubrication chart.
1. Start the engine, warm up the fi -
nal transmission oil by riding the
scooter for several minutes, and
then stop the engine.
2. Place the scooter on the center-
stand.
3. Place an oil pan under the fi nal
transmission case to collect the
used oil.
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1. Final transmission oil fi ller cap4. Remove the fi nal transmission oil
fi ller cap and its O-ring from the
fi nal transmission case.
5. Remove the fi nal transmission oil
drain bolt and its gasket to drain
the oil from the fi nal transmission
case.
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1. Final transmission oil drain bolt6. Install the fi nal transmission oil
drain bolt and its new gasket, and
then tighten the bolt to the speci-
fi ed torque.Tightening torque:
Final transmission oil drain bolt:
23 Nm (2.3 m·kgf, 16.6 ft·lbf)7. Refi ll with the specifi ed amount of
the recommended fi nal transmis-
sion oil. WARNING! Make sure
that no foreign material enters
the nal transmission case.
Make sure that no oil gets on
the tire or wheel.
[EWA11311]
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