fuel cap YAMAHA EX DELUXE 2022 Owners Manual

Description
20
EJU31012
Location of main components
Exterior
1245
5
89
3
73
13121110
6
1Hood
2 Handlebar
3 Footwell
4 Seat (page 36)
5 Pull-up cleat (EX LIMITED) (page 38)
6 Boarding platform
7 Fuel filler cap (page 41)
8 Handgrip (page 36) 9
Reboarding grip (page 37)
10 Sponson
11 Gunwale
12 Cooling water pilot outlet (page 26)
13 Bow eye (page 37)
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Description
23
Engine compartment
8
3
1011
4
2
1
56
7
9
1 Water separator (page 26)
2 Fuel tank
3 Air filter case
4 Flushing hose connector (page 71)
5 Oil tank filler cap/Dipstick (page 43)
6 Oil tank
7 Battery (page 51)
8 Fuse box 9
Spark plug/Ignition coil
10 Fire extinguisher holder (page 40)
11 Seat storage compartment (page 40)
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Control function operation
26
always be applied when attempting a turn,
except at trolling speed.
This model is equipped with the Yamaha En-
gine Management System (YEMS) that in-
cludes an off-throttle steering (OTS) system.
It will activate at planing speeds should you
attempt to steer the watercraft after releasing
the throttle lever. The OTS system assists in
turning by continuing to supply some thrust
while the watercraft is decelerating, but you
can turn more sharply if you apply throttle
while turning the handlebars. The OTS sys-
tem does not function below planing speeds
or when the engine is off. Once the engine
slows down, the watercraft will no longer turn
in response to handlebar input until you apply
throttle again or you reach trolling speed.
EJU35975Cooling water pilot outlet
When the engine is running, some of the
cooling water that is circulated in the engine
is discharged from the cooling water pilot
outlet.
There is a cooling water pilot outlet on the
port (left) side of the watercraft. To check for
proper operation of the cooling system, make
sure that water is being discharged from the
cooling water pilot outlet. If water is not being
discharged from the outlet, stop the engine
and check the jet intake for clogging. (See
page 86 for information on the jet intake.)
TIP
It will take about 60 seconds for the water
to reach the outlet after the engine is start-
ed.
Water discharge may not be constant
when the engine is running at idling speed.
If this occurs, apply a little throttle to make
sure that water discharges properly.
EJU40323Water separator
The water separator prevents water from en-
tering the fuel tank by collecting any water
that has entered the fuel tank breather hose if
the watercraft was capsized.
If water has collected in the water separator,
drain it by loosening the drain screw.
To drain water from the water separator:
(1) Place a drain pan or dry cloth under thewater separator.
(2) Gradually loosen the drain screw to drain the water. Catch the draining water in the
drain pan or soak it up with the dry cloth
so that it does not spill into the engine
compartment. If any water spills into the
watercraft, be sure to wipe it up with a
dry cloth.
(3) Securely tighten the drain screw until it stops.
1Cooling water pilot outlet
1
1Water separator
2 Drain screw
2
1
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Operation and handling requirements
42
(See page 36 for seat removal and instal-
lation procedures and page 40 for infor-
mation on the fire extinguisher holder.)
(4) Loosen the fuel filler cap and remove it.
(5) Slowly add fuel to the fuel tank. (6) Stop filling when the fuel level reaches
approximately 50 mm (2 in) from the top
of the fuel tank. Do not overfill the fuel
tank. Because fuel expands when it
heats up, heat from the engine or the sun
can cause fuel to spill out of the fuel tank.
Do not leave the watercraft with a full
tank in direct sunlight.
(7) Wipe up any spilled fuel immediately with a dry cloth.
(8) Securely install the fuel filler cap by tight- ening it until it clicks.
(9) Securely install the fire extinguisher hold- er and seat in their original positions.
1Fuel tank
1 Fuel filler cap
Fuel tank capacity:
50 L (13.2 US gal, 11.0 Imp.gal)
1
1
1Top of the fuel tank
2 Approximately 50 mm (2 in) from top of the
fuel tank
1 Top of the fuel tank
2 Approximately 50 mm (2 in) from top of the
fuel tank
21
1
2
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Pre-operation checks
50
EJU32282
Pre-operation check pointsEJU44551Pre-launch checks
Perform the pre-launch checks in the pre-op-
eration checklist while the watercraft is on
land.
To perform the pre-launch checks:
(1) Remove the seat, seat storage compart-ment, and fire extinguisher holder. (See
page 36 for seat removal and installation
procedures, page 40 for information on
the seat storage compartment, and page
40 for information on the fire extinguisher
holder.)
(2) Perform the checks and make sure that there are no malfunctioning items or oth-
er problems.
(3) After completing these checks, securely install the seat storage compartment, fire
extinguisher holder, and seat in their
original positions.
EJU32334Engine compartment checkEWJ00462
Failure to ventilate the engine compart-
ment could result in a fire or explosion. Do
not start the engine if there is a fuel leak.
Ventilate the engine compartment. Leave the
engine compartment open for a few minutes
to allow any fuel vapors to escape.
Make sure that there is no damage inside the
engine compartment.
EJU34215Fuel system checksEWJ00382
Leaking fuel can result in fire or explosion.
Check for fuel leakage regularly.
If any fuel leakage is found, the fuel sys-
tem must be repaired by a qualified me-
chanic. Improper repairs can make the
watercraft unsafe to operate.
Make sure that there is no damage, leakage,
or other problem in the fuel system.
Check:
Fuel filler cap and seal for damage
Fuel tank for damage and leakage
Fuel hoses and joints for damage and leak-
age
Fuel tank breather hose for damage and
leakage
EJU36875Fuel level check
Check the fuel level in the fuel tank.
Add fuel if necessary. (See page 41 for infor-
mation on filling the fuel tank.)
EJU32424Water separator check
Make sure that no water has collected in the
water separator. If water has collected in the
water separator, drain it. (See page 26 for in-
formation on draining the water separator.)
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Care and storage
71
EJU37148
Post-operation careEWJ00332
Always place the watercraft upright in a
horizontal position when storing it, other-
wise fuel could leak out into the engine or
engine compartment, which could create
a fire hazard.
After using the watercraft, always take it out
of the water, clean it, and store it. Leaving the
watercraft in the water for extended periods
will accelerate the rate of normal deteriora-
tion of the jet pump and hull. Marine organ-
isms and corrosion are some of the
conditions that can shorten the life of many
watercraft components.
EJU44560Flushing the cooling water passagesECJ01311
Do not run the engine over 4000 r/min on
land. Also, do not run the engine for more
than 15 seconds without supplying water,
otherwise the engine could overheat.
Flush the cooling water passages to prevent
them from clogging with salt, sand, or dirt.
(1) Place the watercraft in a horizontal posi-tion.
(2) Remove the seat and seat storage com- partment. (See page 36 for seat removal
and installation procedures and page 40
for information on the seat storage com-
partment.)
(3) Connect the garden hose adapter to a garden hose. (4) Loosen the flushing hose connector cap
and remove it. Insert the garden hose
adapter into the flushing hose connector
by pushing and twisting it until it is se-
curely connected.
(5) Connect the garden hose to a water tap.
(6) Make sure that the area around the wa- tercraft is clear, and then start the en-
gine. Immediately after the engine starts,
fully turn the water supply on so that wa-
ter flows out continually from the jet
thrust nozzle.
1Garden hose adapter
2 Garden hose
1 Flushing hose connector cap
2 Flushing hose connector
3 Garden hose adapter
12
32
1
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Maintenance
78
EJU43103Periodic maintenance chart
The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
Yamaha dealer perform the checks in the following chart. However, maintenance may need to be performed more frequently depending on your operating conditions. If you have any
questions, consult a Yamaha dealer.
This “ √” mark indicates items to be checked and serviced by a Yamaha dealer.
Item OperationInitial Thereafter every
Page
10 hours 50 hours
or 12
months *1 100
hours or 12
months *1 200
hours or 24
months *1
Fuel line Check fuel hoses and
clamps
√
—
Fuel filler cap/Wa-
ter separator Check O-rings for cracks
and deformation
√
—
Fuel tank Check installation and
straps
√
—
Water inlet strainer Check for clogs and dam-
age
√
—
Cooling water hos-
es Check for damage and
leakage, and check
clamps
√
—
Engine oil Replace √√ 80
Oil filter Replace √80
Spark plugs Check √√ —
Battery Check state of charge,
terminals and bands
√
—
Battery leads Check terminals √—
Steering master Check operation and for
looseness
√√
—
Steering cable Check exterior and con-
nections, and lubricate
√
—
Shift lever (EX
SPORT) Check exterior and con-
nections, and lubricate
√
—
Shift cable and re-
verse gate (EX
SPORT) Check exterior and con-
nections, and lubricate
√
—
Shift rod and re-
verse gate (EX
DELUXE / EX
LIMITED) Check exterior and con-
nections, and lubricate
√
—
Air filter element Check for damage and
dirt
√
—
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Specifications
81
EJU45443
Specifications
Watercraft capaci-
ty:Maximum people on board: 3 person
Maximum load capacity: 225 kg (496 lb)
Dimensions and
weight: Length: 3.13 m (123.2 in) (EX)
3.14 m (123.6 in) (EX SPORT / EX
DELUXE / EX LIMITED)
Width: 1.13 m (44.5 in)
Height: 1.15 m (45.3 in)
Dry weight: 262 kg (578 lb) (EX)
265 kg (584 lb) (EX SPORT)
272 kg (600 lb) (EX DELUXE)
273 kg (602 lb) (EX LIMITED)
Performance: Maximum output (according to ISO
8665/SAE J1228): 74.6 kW at 7300 r/min
Maximum fuel consumption: 29.2 L/h (7.7 US gal/h, 6.4 Imp.gal/h)
Cruising range at full throttle: 1.71 hour
Trolling speed: 1500 ±100 r/min
Engine: Engine type: Liquid cooled 4-stroke, DOHC
Number of cylinders: 3
Engine displacement: 1049 cm³
Bore × stroke: 82.0 × 66.2 mm (3.23 × 2.61 in)
Compression ratio: 11.0 : 1
Valve clearance-intake (cold): 0.15–0.22 mm (0.0059–0.0087 in)
Valve clearance-exhaust (cold): 0.26–0.32 mm (0.0102–0.0126 in)
Lubrication system: Dry sump
Cooling system: Water
Starting system: Electric
Ignition system: T.C.I.
Spark plug (NGK): CR9EB
Spark plug gap: 0.7–0.8 mm (0.028–0.031 in)
Battery capacity: 12 V, 18 Ah
Battery type: YTX20L-BS
Charging system: Flywheel magneto
Drive unit: Propulsion system: Jet pump
Jet pump type: Axial flow, single stage
Impeller rotation: Counterclockwise
Jet thrust nozzle angle: 24+24 °
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Specifications
82
Fuel and oil:Recommended fuel: Regular unleaded gasoline
Minimum octane rating (PON): 86
Minimum octane rating (RON): 90
Recommended engine oil: YAMALUBE 4W or 4-stroke motor oil
Recommended engine oil type SAE: SAE 10W-30, 10W-40, 20W-40,
20W-50
Recommended engine oil grade API: API SG, SH, SJ, SL
Fuel tank total capacity: 50 L (13.2 US gal, 11.0 Imp.gal)
Engine oil quantity with oil filter re-
placement: 3.4 L (3.59 US qt, 2.99 Imp.qt)
Engine oil quantity without oil filter re-
placement: 3.2 L (3.38 US qt, 2.82 Imp.qt)
Engine oil total quantity: 3.7 L (3.91 US qt, 3.26 Imp.qt)
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90
Index
A
After removing the watercraft from the water ..................................................... 70
B
Battery care.............................................. 72
Battery checks ......................................... 51
Battery, jumping....................................... 87
Beaching and docking the watercraft ...... 69
Bilge water check..................................... 51
Bilge water, draining ................................ 45
Bilge water, draining on land ................... 45
Bilge water, draining on water ................. 45
Boarding alone ......................................... 65
Boarding and starting off from a dock ..... 68
Boarding the watercraft ........................... 64
Boarding with passenger(s) ..................... 65
Bow eye ................................................... 37
Bow storage compartment ...................... 39
Builder’s plate ............................................ 3
C
Capsized watercraft ................................. 68
Check engine warning ............................. 35
Cleaning ................................................... 74
Cleaning the watercraft ............................ 72
Cleat ......................................................... 38
Cooling water pilot outlet ......................... 26
Cooling water pilot outlet check .............. 55
Craft Identification Number (CIN)............... 1
Cruising limitations................................... 10
E
Emergency procedures ............................ 86
Engine break-in ........................................ 47
Engine compartment check ..................... 50
Engine idling speed check ....................... 56
Engine oil ................................................. 43
Engine oil and oil filter .............................. 80
Engine oil level check............................... 51
Engine oil requirements ........................... 43
Engine overheat warning ......................... 34
Engine serial number ................................. 1
Engine shut-off cord (lanyard) check ....... 53
Engine shut-off switch ............................. 24
Engine stop switch................................... 24
Engine unit check..................................... 51
Enjoy your watercraft responsibly............ 18 Equipment ................................................ 36
F
Fire extinguisher check ............................ 54
Fire extinguisher holder............................ 40
Fire extinguisher holder checks ............... 54
Flushing the cooling water passages....... 71
Fuel .......................................................... 41
Fuel level check........................................ 50
Fuel level meter ........................................ 33
Fuel level warning..................................... 34
Fuel requirements .................................... 41
Fuel system checks ................................. 50
G
Getting to know your watercraft .............. 57
Glossary, watercraft ................................. 19
Glove compartment ................................. 39
H
Handgrip .................................................. 36
Hazard information................................... 14
Hood check .............................................. 55
Hour meter and voltmeter ........................ 32
Hull and deck check ................................ 54
I
Identification numbers ............................... 1
Information display................................... 31
J
Jet intake and impeller, cleaning.............. 86
Jet intake checks ..................................... 54
Jet thrust nozzle and reverse gate check
(EX SPORT / EX DELUXE / EX
LIMITED) ............................................... 54
Jumper cables, connecting ...................... 87
L
Labels, important ....................................... 4
Labels, other .............................................. 8
Labels, warning .......................................... 5
Launching the watercraft ......................... 58
Learning to operate your watercraft......... 57
Leaving the watercraft.............................. 59
Limitations on who may operate the watercraft ................................................ 9
Long-term storage ................................... 74
Lubrication ............................................... 74
M
Main components, location of ................. 20
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