brake YAMAHA FJR1300A 2003 Owner's Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2003, Model line: FJR1300A, Model: YAMAHA FJR1300A 2003Pages: 112, PDF Size: 7.22 MB
Page 85 of 112
PERIODIC MAINTENANCE AND MINOR REPAIR
6-32
6
EC000102
CAUTION:_
Always keep the battery
charged. Storing a discharged
battery can cause permanent
battery damage.
To charge a sealed-type (MF)
battery, a special (constant-
voltage) battery charger is re-
quired. Using a conventional
battery charger will damage the
battery. If you do not have ac-
cess to a sealed-type (MF) bat-
tery charger, have a Yamaha
dealer charge your battery.
_
EAU05025
Replacing the fuses The fuse box, which contains the fuses
for the individual circuits, is located un-
der panel A. Both the electronic fuel in-
jection fuse and the main fuse are
located under panel D. The main fuse
is located beside the battery. (See pag-
es 6-6 and 6-7 for panel removal and
installation procedures.)
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.
2. Remove the blown fuse, and then
install a new fuse of the specified
amperage.1. Electronic fuel injection fuse
2. Electronic fuel injection spare fuse
1. Headlight fuse
2. Signaling system fuse
3. Ignition fuse
4. Windshield motor fuse
5. Radiator fan fuse
6. Odometer, clock and immobilizer system fuse
(backup fuse)
7. Spare fuse (× 5)
8. Hazard fuse
9. Anti-lock Brake System fuse
(For FJR1300A only)
10.Parking lighting fuse
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Page 86 of 112
PERIODIC MAINTENANCE AND MINOR REPAIR
6-33
6
EC000103
CAUTION:_ Do not use a fuse of a higher amper-
age rating than recommended to
avoid causing extensive damage to
the electrical system and possibly a
fire. _3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows
again, have a Yamaha dealer
check the electrical system.
EAU04586
Replacing a headlight bulb This motorcycle is equipped with
quartz bulb headlights. If a headlight
bulb burns out, replace it as follows.
1. Remove panel B (if replacing the
left headlight bulb) or panel C (if
replacing the right headlight bulb).
(See page 6-6 for panel removal
and installation procedures.)
2. Disconnect the headlight coupler,
and then remove the headlight
bulb cover.
1. Main fuseSpecified fuses:
Main fuse: 50 A
Headlight fuse: 25 A
Signaling system fuse: 15 A
Ignition fuse: 10 A
Windshield motor fuse: 2 A
Radiator fan fuse: 15 A
Odometer, clock and
immobilizer system fuse
(backup fuse): 10 A
Hazard fuse: 7.5 A
Parking lighting fuse: 10 A
Electronic fuel injection
fuse: 15 A
Anti-lock Brake System
fuse
(For FJR1300A only): 7.5 A
1. Headlight coupler
2. Headlight bulb cover
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-36
6
EAU05019
Replacing a rear turn signal
light bulb or a tail/brake light
bulb 1. Remove the passenger seat. (See
page 3-17 for passenger seat re-
moval and installation proce-
dures.)
2. Remove the socket (together with
the bulb) by turning it counter-
clockwise.
3. Remove the defective bulb by
turning it counterclockwise.4. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
5. Install the socket (together with
the bulb) by turning it clockwise.
6. Install the passenger seat.
EAU03087
Troubleshooting Although Yamaha motorcycles receive
a thorough inspection before shipment
from the factory, trouble may occur dur-
ing operation. Any problem in the fuel,
compression, or ignition systems, for
example, can cause poor starting and
loss of power.
The following troubleshooting charts
represent quick and easy procedures
for checking these vital systems your-
self. However, should your motorcycle
require any repair, take it to a Yamaha
dealer, whose skilled technicians have
the necessary tools, experience, and
know-how to service the motorcycle
properly.
Use only genuine Yamaha replace-
ment parts. Imitation parts may look
like Yamaha parts, but they are often
inferior, have a shorter service life and
can lead to expensive repair bills.
1. Turn signal light bulb socket
2. Tail/brake light bulb socket
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Page 95 of 112
MOTORCYCLE CARE AND STORAGE
7-2
7
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning
compounds for plastic may
leave scratches on the wind-
shield. Test the product on a
small hidden part of the wind-
shield to make sure that it does
not leave any marks. If the wind-
shield is scratched, use a quali-
ty plastic polishing compound
after washing.
_After normal useRemove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.After riding in the rain, near the sea or
on salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.NOTE:_ Salt sprayed on roads in the winter may
remain well into spring. _1. Clean the motorcycle with cold
water and a mild detergent, after
the engine has cooled down.
ECA00012
CAUTION:_ Do not use warm water since it in-
creases the corrosive action of the
salt. _2. After drying the motorcycle, apply
a corrosion protection spray on all
metal, including chrome- and nick-
el-plated, surfaces to prevent cor-
rosion.
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Page 96 of 112
MOTORCYCLE CARE AND STORAGE
7-3
7After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean-
er to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the motorcycle dry completely
before storing or covering it.
EWA00031
WARNING
_
Make sure that there is no oil or
wax on the brakes or tires.
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-
nering behavior.
_
ECA00013
CAUTION:_
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
Avoid using abrasive polishing
compounds as they will wear
away the paint.
_NOTE:_ Consult a Yamaha dealer for advice on
what products to use. _
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Page 102 of 112
SPECIFICATIONS
8-3
8
Maximum load*
FJR1300 201 kg
FJR1300A 194 kg
Tire air pressure
(measured on cold tires)
Up to 90 kg*
Front 250 kPa (2.50 kgf/cm
2, 2.50 bar)
Rear 250 kPa (2.50 kgf/cm2, 2.50 bar)
90 kg–maximum*
Front 250 kPa (2.50 kgf/cm2, 2.50 bar)
Rear 290 kPa (2.90 kgf/cm2, 2.90 bar)
High-speed riding
Front 250 kPa (2.50 kgf/cm2, 2.50 bar)
Rear 250 kPa (2.50 kgf/cm2, 2.50 bar)
* Total weight of rider, passenger, cargo and accessories
Wheels
Front
Type Cast wheel
Size 17 M/C × MT 3.50
Rear
Type Cast wheel
Size 17 M/C × MT 5.50Brakes
Fr o n t
Type Dual disc brake
Operation Right hand
Fluid DOT 4
Rear
Type Single disc brake
Operation Right foot
Fluid DOT 4
Suspension
Front Telescopic fork
Rear Swingarm (link suspension)
Spring/shock absorber
Front Coil spring / oil damper
Rear Coil spring / gas-oil damper
Wheel travel
Front 135 mm
Rear 125 mm
Electrical system
Ignition system T.C.I. (digital)
Charging system
Type A.C. magneto
Standard output 14 V, 490 W@ 5,000 r/min
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Page 103 of 112
SPECIFICATIONS
8-4
8
Battery
Model GT14B-4
Voltage, capacity 12 V, 12 Ah
Headlight typeHalogen bulb
Bulb voltage, wattage × quantity
Headlight 12 V, 60/55 W × 2
Tail/brake light 12 V, 5/21 W × 2
Turn signal light 12 V, 21 W × 4
Auxiliary light 12 V, 5 W × 2
Meter lighting 14 V, 1.12 W × 4
Neutral indicator light 14 V, 1.12 W × 1
High beam indicator light 14 V, 1.12 W × 1
Turn signal indicator light 14 V, 1.4 W × 2
Engine trouble warning light 14 V, 1.12 W × 1
Oil level warning light 14 V, 1.12 W × 1
ABS warning light
(For FJR1300A only) 14 V, 1.12 W × 1
Immobilizer system indicator
light L.E.D.
Fuses
Main fuse 50 A
Electronic fuel injection fuse 15 A
Headlight fuse 25 A
Signaling system fuse 15 A
Radiator fan fuse 15 AIgnition fuse 10 A
Odometer, clock and
immobilizer system fuse
(backup fuse) 10 A
Parking lighting fuse 10 A
Hazard fuse 7.5 A
Windshield motor fuse 2 A
Anti-lock Brake System
fuse (For FJR1300A only) 7.5 A
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INDEXAABS (For FJR1300A only)...................... 3-13
ABS warning light
(For FJR1300A only) .............................3-5
Accessory box ....................................... 3-19
Air filter element, cleaning ...................... 6-15
Anti-theft alarm ........................................3-9
Auxiliary light bulb, replacing .................. 6-35BBattery ................................................... 6-31
Brake and clutch fluid levels,
checking .............................................. 6-23
Brake and clutch fluids, changing........... 6-25
Brake and clutch levers,
checking and lubricating ...................... 6-27
Brake and shift pedals,
checking and lubricating ...................... 6-26
Brake lever............................................. 3-12
Brake light switch (rear), adjusting ......... 6-22
Brake pads, checking............................. 6-22
Brake pedal............................................ 3-12
Brake pedal position, adjusting .............. 6-21CCables, checking and lubricating............ 6-25
Care.........................................................7-1
Catalytic converter ................................. 3-16
Centerstand and sidestand,
checking and lubricating ...................... 6-27
Clutch lever ........................................... 3-11
Clutch lever free play ............................. 6-21
Conversion table ..................................... 8-5
Coolant level, checking .......................... 6-13DDimmer switch ......................................... 3-9EEngine break-in ....................................... 5-3
Engine idling speed, checking ............... 6-16
Engine oil and oil filter cartridge ............... 6-9
Engine stop switch................................. 3-10
Engine trouble warning light .................... 3-5FFinal gear oil .......................................... 6-12
Front fork, adjusting ............................... 3-19
Front fork, checking ............................... 6-29
Fuel ....................................................... 3-15
Fuel consumption, tips for reducing ......... 5-3
Fuel tank breather hose ......................... 3-16
Fuel tank cap ......................................... 3-14
Fuses, replacing .................................... 6-32HHandlebar switches ................................. 3-9
Hazard switch ........................................ 3-10
Headlight bulb, replacing ....................... 6-33
High beam indicator light ......................... 3-5
Horn switch ............................................. 3-9
IIdentification numbers ..............................9-1
Ignition circuit cut-off system ..................3-24
Immobilizer system..................................3-1
Immobilizer system indicator light.............3-4
Indicator and warning lights......................3-4KKey identification number .........................9-1LLocks for optional side cases and
travel trunk ...........................................3-23MMain switch/steering lock .........................3-2
Model label ..............................................9-2
Multi-function display................................3-7NNeutral indicator light ...............................3-5OOil level warning light ...............................3-5PPanels, removing and installing ................6-5
Parking.....................................................5-4
Part locations ...........................................2-1
Pass switch ..............................................3-9
Periodic maintenance and
lubrication chart .....................................6-2
Pre-operation check list ............................4-1
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INDEX
SSafety information.................................... 1-1
Seats ..................................................... 3-17
Passenger seat ................................ 3-17
Rider seat ........................................ 3-17
Shifting .................................................... 5-2
Shift pedal ............................................. 3-11
Shift points (for Switzerland only)............. 5-3
Shock absorber assembly, adjusting ..... 3-21
Sidestand .............................................. 3-23
Spark plugs, checking ............................. 6-7
Specifications .......................................... 8-1
Speedometer ........................................... 3-6
Starting the engine .................................. 5-1
Start switch ............................................ 3-10
Steering, checking ................................. 6-29
Storage.................................................... 7-4
Storage compartment ............................ 3-18
Swingarm pivots, lubricating .................. 6-28TTachometer ............................................. 3-6
Throttle cable free play, adjusting .......... 6-17
Throttle grip and cable,
checking and lubricating ...................... 6-25
Tires ...................................................... 6-17
Tool kit..................................................... 6-1
Troubleshooting..................................... 6-36
Troubleshooting charts .......................... 6-37
Turn signal indicator lights ....................... 3-4
Turn signal light or tail/brake light bulb,
replacing ............................................. 6-36
Turn signal switch ................................... 3-9VValve clearance, adjusting .................... 6-17
Vehicle identification number................... 9-1WWheel bearings, checking ..................... 6-30
Wheels .................................................. 6-20
Windshield position adjusting switch ....... 3-9
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