ABS YAMAHA FJR1300A 2003 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2003, Model line: FJR1300A, Model: YAMAHA FJR1300A 2003Pages: 112, PDF Size: 7.22 MB
Page 14 of 112
2-1
2
EAU00026
2-DESCRIPTION Left view1. Fuse box (page 6-32)
2. Accessory box (page 3-19)
3. Front fork spring preload adjusting bolt (page 3-20)
4. Front fork rebound damping force
adjusting knob (page 3-20)
5. Engine oil filler cap (page 6-9)
6. Owner’s tool kit (page 6-1)
7. Rider seat (page 3-17)
8. Passenger seat (page 3-17)
9. Carrier10. Final gear oil filler bolt (page 6-12)
11. Final gear oil drain bolt (page 6-12)
12. Shock absorber assembly rebound
damping force adjusting knob (page 3-22)
13. Shock absorber assembly spring preload
adjusting lever (page 3-22)
14. Air filter element (page 6-15)
15. Shift pedal (page 3-11)
16. Engine oil filter cartridge (page 6-9)
17. Engine oil level check window (page 6-9)
U5JWE2.book Page 1 Wednesday, November 6, 2002 3:32 PM
Page 17 of 112
3
INSTRUMENT AND CONTROL FUNCTIONS
Immobilizer system .............................................. 3-1
Main switch/steering lock ..................................... 3-2
Indicator and warning lights ................................ 3-4
Speedometer ....................................................... 3-6
Tachometer .......................................................... 3-6
Multi-function display ........................................... 3-7
Anti-theft alarm (optional) .................................... 3-9
Handlebar switches ............................................. 3-9
Clutch lever ........................................................ 3-11
Shift pedal .......................................................... 3-11
Brake lever ......................................................... 3-12
Brake pedal ........................................................ 3-12
ABS (For FJR1300A only) .................................. 3-13Fuel tank cap .................................................... 3-14
Fuel ................................................................... 3-15
Fuel tank breather hose .................................... 3-16
Catalytic converter ............................................ 3-16
Seats .................................................................. 3-17
Storage compartment ....................................... 3-18
Accessory box ................................................... 3-19
Adjusting the front fork ...................................... 3-19
Adjusting the shock absorber assembly ............ 3-21
Locks for the optional side cases and
travel trunk ...................................................... 3-23
Sidestand .......................................................... 3-23
Ignition circuit cut-off system ............................. 3-24
U5JWE2.book Page 1 Wednesday, November 6, 2002 3:32 PM
Page 21 of 112
INSTRUMENT AND CONTROL FUNCTIONS
3-4
3
EAU04300
(Parking)
The steering is locked, the taillights and
auxiliary lights are on, and the hazard
light can be turned on, but all other
electrical systems are off. The key can
be removed.
The steering must be locked before the
key can be turned to “ ”.
ECA00043
CAUTION:_ Do not use the parking position for
an extended length of time, other-
wise the battery may discharge. _
EAU03034
Indicator and warning lights
EAU04121
Turn signal indicator lights
“” and “”
The corresponding indicator light flash-
es when the turn signal switch is
pushed to the left or right.
EAU26871
Immobilizer system indicator light
“”
The electrical circuit of the indicator
light can be checked by turning the key
to “ON”.
If the indicator light does not come on
for a few seconds, then go off, have a
Yamaha dealer check the electrical cir-
cuit.
When the key is turned to “OFF” and
30 seconds have passed, the indicator
light will start flashing indicating the im-
mobilizer system is enabled. After
24 hours have passed, the indicator
light will stop flashing, however the im-
mobilizer system is still enabled.NOTE:_ This model is also equipped with a self-
diagnosis device for the immobilizer
system. If the immobilizer system is de-
fective, the indicator will start flashing
and the multi-function meter will display
an error code when the key is turned to
“ON”. (See “Self-diagnosis device” on
page 3-7 for details.) _
1. Left turn signal indicator light “ ”
2. Right turn signal indicator light “ ”
3. Immobilizer system indicator light “ ”
4. Neutral indicator light “ ”
5. High beam indicator light “ ”
6. ABS warning light “ ” (For FJR1300A only)
7. Oil level warning light “ ”
8. Engine trouble warning light “ ”
E_5jw_Functions.fm Page 4 Thursday, November 7, 2002 11:02 AM
Page 22 of 112
INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
EAU00061
Neutral indicator light “ ”
This indicator light comes on when the
transmission is in the neutral position.
EAU00063
High beam indicator light “ ”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11542
ABS warning light “ ”
(For FJR1300A only)
If this warning light comes on or flashes
while riding, the ABS may be defective.
If this occurs, have a Yamaha dealer
check the system as soon as possible.
(See page 3-13.)
EWA10081
WARNING
_ If the ABS warning light comes on or
flashes while riding, the brake sys-
tem reverts to conventional braking.
Therefore, be careful not to cause
the wheels to lock during emergen-
cy braking. If the warning light
comes on or flashes while riding,
have a Yamaha dealer check the
brake system as soon as possible. _The electrical circuit of the warning light
can be checked by turning the key to
“ON”.
If the warning light does not come on or
remains on, have a Yamaha dealer
check the electrical circuit.
EAU04877
Oil level warning light “ ”
This warning light comes on when the
engine oil level is low.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”.
If the warning light does not come on
for a few seconds, then go off, have a
Yamaha dealer check the electrical cir-
cuit.NOTE:_ Even if the oil level is sufficient, the
warning light may flicker when riding on
a slope or during sudden acceleration
or deceleration, but this is not a mal-
function. _
1. Left turn signal indicator light “ ”
2. Right turn signal indicator light “ ”
3. Immobilizer system indicator light “ ”
4. Neutral indicator light “ ”
5. High beam indicator light “ ”
6. ABS warning light “ ” (For FJR1300A only)
7. Oil level warning light “ ”
8. Engine trouble warning light “ ”E_5jw_Functions.fm Page 5 Monday, November 11, 2002 10:00 AM
Page 30 of 112
INSTRUMENT AND CONTROL FUNCTIONS
3-13
3
EAU26790
ABS (For FJR1300A only)The Yamaha ABS (Anti-lock Brake
System) features a dual electronic con-
trol system, which acts on the front and
rear brakes independently. The ABS
securely controls wheel lockup during
emergency braking on changing road
surfaces and under various weather
conditions, thereby maximizing tire ad-
hesion and performance while provid-
ing a smooth braking action. The ABS
is monitored by an ECU (Electronic
Control Unit), which will have recourse
to manual braking if a malfunction oc-
curs.
EWA10090
WARNING
_
The ABS performs best on long
braking distances.
On certain (rough or gravel)
roads, the braking distance may
be longer with than without the
ABS. Therefore, always keep a
sufficient distance to the vehi-
cle ahead to match the riding
speed.
_
NOTE:_
When the ABS is activated, the
brakes are operated in the usual
way. A pulsating action may be felt
at the brake lever or brake pedal,
but this does not indicate a mal-
function.
This ABS has a test mode which
allows the owner to experience the
pulsating at the brake lever or
brake pedal when the ABS is oper-
ating. However, special tools are
required, so please consult your
Yamaha dealer when performing
this test.
_
U5JWE2.book Page 13 Wednesday, November 6, 2002 3:32 PM
Page 38 of 112
INSTRUMENT AND CONTROL FUNCTIONS
3-21
3
Compression damping force
To increase the compression damping
force and thereby harden the compres-
sion damping, turn the adjusting screw
on each fork leg in direction
a. To de-
crease the compression damping force
and thereby soften the compression
damping, turn the adjusting screw on
each fork leg in direction
b.
CI-02EEC000015
CAUTION:_ Never attempt to turn an adjusting
mechanism beyond the maximum
or minimum settings. _NOTE:_ Although the total number of clicks of a
damping force adjusting mechanism
may not exactly match the above spec-
ifications due to small differences in
production, the actual number of clicks
always represents the entire adjusting
range. To obtain a precise adjustment,
it would be advisable to check the num-
ber of clicks of each damping force ad-
justing mechanism and to modify the
specifications as necessary. _
EAU03950
Adjusting the shock absorber
assembly This shock absorber assembly is
equipped with a spring preload adjust-
ing lever and a rebound damping force
adjusting knob.
EC000015
CAUTION:_ Never attempt to turn an adjusting
mechanism beyond the maximum
or minimum settings. _
1. Compression damping force adjusting screwMinimum (soft) 21 clicks in direction
b*
Standard 12 clicks in direction
b*
Maximum (hard) 1 click in direction
b*
* With the adjusting screw fully turned in direction
a
U5JWE2.book Page 21 Wednesday, November 6, 2002 3:32 PM
Page 39 of 112
INSTRUMENT AND CONTROL FUNCTIONS
3-22
3
Spring preload
For riding solo, move the spring pre-
load adjusting lever to “SOFT”. For
riding with a passenger, move the
spring preload adjusting lever to
“HARD”.Rebound damping force
To increase the rebound damping
force and thereby harden the rebound
damping, turn the adjusting knob in di-
rection
a. To decrease the rebound
damping force and thereby soften the
rebound damping, turn the adjusting
knob in direction
b.
CI-09EEAU00315
WARNING
_ This shock absorber contains high-
ly pressurized nitrogen gas. For
proper handling, read and under-
stand the following information be-
fore handling the shock absorber.
The manufacturer cannot be held re-
sponsible for property damage or
personal injury that may result from
improper handling.
Do not tamper with or attempt to
open the gas cylinder.
Do not subject the shock ab-
sorber to an open flame or other
high heat sources, otherwise it
may explode due to excessive
gas pressure.
Do not deform or damage the
gas cylinder in any way, as this
will result in poor damping per-
formance.
Always have a Yamaha dealer
service the shock absorber.
_
1. Spring preload adjusting lever
a.“HARD”
b.“SOFT”
1. Rebound damping force adjusting knobMinimum (soft) 20 clicks in direction
b*
Standard 10 clicks in direction
b*
Maximum (hard) 3 clicks in direction
b*
* With the adjusting knob fully turned in direction
a
U5JWE2.book Page 22 Wednesday, November 6, 2002 3:32 PM
Page 48 of 112
5-1
5
EAU00372
5-OPERATION AND IMPORTANT RIDING POINTS
EAU00373
WARNING
_
Become thoroughly familiar
with all operating controls and
their functions before riding.
Consult a Yamaha dealer re-
garding any control or function
that you do not thoroughly un-
derstand.
Never start the engine or oper-
ate it in a closed area for any
length of time. Exhaust fumes
are poisonous, and inhaling
them can cause loss of con-
sciousness and death within a
short time. Always make sure
that there is adequate ventila-
tion.
Before starting out, make sure
that the sidestand is up. If the
sidestand is not raised com-
pletely, it could contact the
ground and distract the opera-
tor, resulting in a possible loss
of control.
_
EAU26800
Starting the engine In order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:
The transmission is in the neutral
position.
The transmission is in gear with
the clutch lever pulled and the
sidestand up.
EWA10290
WARNING
_
Before starting the engine,
check the function of the igni-
tion circuit cut-off system ac-
cording to the procedure
described on page 3-25.
Never ride with the sidestand
down.
_1. Turn the key to “ON” and make
sure that the engine stop switch is
set to “”.
ECA11780
CAUTION:_ The following warning lights and in-
dicator light should come on for a
few seconds, then go off.
Oil level warning light
Engine trouble warning light
Immobilizer system indicator
light
ABS warning light
If a warning or indicator light does
not go off, see pages 3-4–3-6 for the
corresponding warning and indica-
tor light circuit check.
_2. Shift the transmission into the neu-
tral position.NOTE:_ When the transmission is in the neutral
position, the neutral indicator light
should be on, otherwise have a
Yamaha dealer check the electrical cir-
cuit. _3. Start the engine by pushing the
start switch.
U5JWE2.book Page 1 Wednesday, November 6, 2002 3:32 PM
Page 56 of 112
PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
9
*Wheels
Check runout and for damage.√√√√
10*TiresCheck tread depth and for damage.
Replace if necessary.
Check air pressure.
Correct if necessary.√√√√ √
11*Wheel bearings
Check bearing for looseness or damage.√√√√
12*SwingarmCheck operation and for excessive play.√√√√
Lubricate with lithium-soap-based grease. Every 50,000 km
13*Steering bearingsCheck bearing play and steering for roughness.√√√√√
Lubricate with lithium-soap-based grease. Every 20,000 km
14*Chassis fasteners
Make sure that all nuts, bolts and screws are properly tightened.√√√√ √
15 Sidestand/centerstandCheck operation.
Lubricate.√√√√ √
16*Sidestand switch
Check operation.√√√√√ √
17*Front fork
Check operation and for oil leakage.√√√√
18*Shock absorber assembly
Check operation and shock absorber for oil leakage.√√√√
19*Rear suspension relay
arm and connecting arm
pivoting pointsCheck operation.√√√√
20*Electronic fuel injection
Adjust engine idling speed and synchronization.√√√√√ √
21 Engine oilChange.
Check oil level and vehicle for oil leakage.√√√√√ √ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (×
1,000 km)
ANNUAL
CHECK
1 10203040
U5JWE2.book Page 3 Wednesday, November 6, 2002 3:32 PM
Page 77 of 112
PERIODIC MAINTENANCE AND MINOR REPAIR
6-24
6 Observe these precautions:
When checking the fluid level,
make sure that the top of the brake
or clutch fluid reservoir is level.
Use only the recommended quali-
ty brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking or clutch
performance.
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking or clutch per-
formance.
The brake or clutch fluid reservoir
diaphragm will lose its shape from
the negative pressure if the fluid
level goes down too far. Be sure to
return the diaphragm to its original
shape before installing it into the
brake or clutch fluid reservoir.
Be careful that water does not en-
ter the brake or clutch fluid reser-
voir when refilling. Water will
significantly lower the boiling point
of the fluid and may result in vapor
lock, and dirt may clog the ABS
hydraulic unit valves.
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
As the brake pads wear, it is nor-
mal for the brake fluid level to
gradually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
1. Minimum level mark
Recommended brake and clutch
fluid: DOT 4 brake fluidClutch
U5JWE2.book Page 24 Wednesday, November 6, 2002 3:32 PM