engine oil YAMAHA FJR1300A 2004 User Guide
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2004, Model line: FJR1300A, Model: YAMAHA FJR1300A 2004Pages: 90, PDF Size: 6.9 MB
Page 52 of 90
PERIODIC MAINTENANCE AND MINOR REPAIR
6-10
6
CAUTION:
ECA11620
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-rial enters the crankcase.
9. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
NOTE:After the engine is started, the engine
oil level warning light should go off if theoil level is sufficient.
CAUTION:
ECA10400
If the oil level warning light flickers
or remains on, immediately turn the
engine off and have a Yamaha dealercheck the vehicle.
10. Turn the engine off, and then
check the oil level and correct it if
necessary.
EAU20010
Final gear oil The final gear case must be checked
for oil leakage before each ride. If any
leakage is found, have a Yamaha deal-
er check and repair the vehicle. In addi-
tion, the final gear oil must be changed
as follows at the intervals specified in
the periodic maintenance and lubrica-
tion chart.
WARNING
EWA10370
Make sure that no foreign mate-
rial enters the final gear case.
Make sure that no oil gets on thetire or wheel.
To check the final gear oil level
1. Place the vehicle on the center-
stand.
NOTE:
The final gear oil level must be
checked on a cold engine.
Make sure that the vehicle is posi-
tioned straight up when checking
the oil level. A slight tilt to the sidecan result in a false reading.
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Page 53 of 90
PERIODIC MAINTENANCE AND MINOR REPAIR
6-11
6 2. Remove the oil filler bolt, and then
check the oil level in the final gear
case.
NOTE:The oil level should be at the brim of thefiller hole.
3. If the oil is below the brim of the fill-
er hole, add sufficient oil of the rec-
ommended type to raise it to the
correct level.
To change the final gear oil
1. Place an oil pan under the final
gear case to collect the used oil.2. Remove the oil filler bolt and drain
bolt to drain the oil from the final
gear case.
3. Install the final gear oil drain bolt,
and then tighten it to the specified
torque.
4. Add the recommended final gear
oil to the brim of the filler hole.
5. Install and tighten the filler bolt.
6. Check the final gear case for oil
leakage. If oil is leaking, check for
the cause.
EAU20070
Coolant The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU20261
To check the coolant level
The coolant level should be checked as
follows before each ride. In addition,
the coolant must be changed at the in-
tervals specified in the periodic mainte-
nance and lubrication chart.
1. Place the vehicle on the center-
stand.NOTE:
The coolant level must be checked
on a cold engine since the level
varies with engine temperature.
Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to theside can result in a false reading.
2. Check the coolant level in the cool-
ant reservoir.
1. Final gear oil filler bolt
2. Final gear oil drain bolt
3. Correct oil level
Tightening torque:
Final gear oil drain bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
Recommended final gear oil:
Shaft drive gear oil (Part No.: 9079E-
SH001-00)
Oil quantity:
0.20 L (0.21 US qt) (0.18 Imp.qt)
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-22
6
EAU22750
Changing the brake and
clutch fluids Have a Yamaha dealer change the
brake and clutch fluids at the intervals
specified in the NOTE after the periodic
maintenance and lubrication chart. In
addition, have the oil seals of the brake
and clutch master cylinders and cali-
pers as well as the brake and clutch
hoses replaced at the intervals listed
below or whenever they are damaged
or leaking.
Oil seals: Replace every two
years.
Brake and clutch hoses: Replace
every four years.
EAU23100
Checking and lubricating the
cables The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
WARNING
EWA10720
Damage to the outer sheath may in-
terfere with proper cable operation
and will cause the inner cable to
rust. Replace a damaged cable as
soon as possible to prevent unsafeconditions.
EAU23110
Checking and lubricating the
throttle grip and cable The operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated or
replaced at the intervals specified in the
periodic maintenance chart.
Recommended lubricant:
Engine oil
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Page 77 of 90
MOTORCYCLE CARE AND STORAGE
7-1
7
EAU26060
Care While the open design of a motorcycle
reveals the attractiveness of the tech-
nology, it also makes it more vulnera-
ble. Rust and corrosion can develop
even if high-quality components are
used. A rusty exhaust pipe may go un-
noticed on a car, however, it detracts
from the overall appearance of a motor-
cycle. Frequent and proper care does
not only comply with the terms of the
warranty, but it will also keep your
motorcycle looking good, extend its life
and optimize its performance.
Before cleaning
1. Cover the muffler outlets with plas-
tic bags after the engine has
cooled down.
2. Make sure that all caps and covers
as well as all electrical couplers
and connectors, including the
spark plug caps, are tightly in-
stalled.
3. Remove extremely stubborn dirt,
like oil burnt onto the crankcase,
with a degreasing agent and a
brush, but never apply such prod-ucts onto seals, gaskets and wheel
axles. Always rinse the dirt and de-
greaser off with water.
Cleaning
CAUTION:
ECA10770
Avoid using strong acidic wheel
cleaners, especially on spoked
wheels. If such products are
used on hard-to-remove dirt, do
not leave the cleaner on the af-
fected area any longer than in-
structed. Also, thoroughly rinse
the area off with water, immedi-
ately dry it, and then apply a cor-
rosion protection spray.
Improper cleaning can damage
windshields, cowlings, panels
and other plastic parts. Use only
a soft, clean cloth or sponge
with mild detergent and water to
clean plastic.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent orthinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.
Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound afterwashing.
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Page 78 of 90
MOTORCYCLE CARE AND STORAGE
7-2
7After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.NOTE:Salt sprayed on roads in the winter mayremain well into spring.
1. Clean the motorcycle with cold wa-
ter and a mild detergent, after the
engine has cooled down.
CAUTION:
ECA10790
Do not use warm water since it in-
creases the corrosive action of thesalt.
2. After drying the motorcycle, apply
a corrosion protection spray on all
metal, including chrome- and nick-
el-plated, surfaces to prevent cor-
rosion.
After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean-
er to remove any remaining dirt.5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the motorcycle dry completely
before storing or covering it.
WARNING
EWA11130
Make sure that there is no oil or
wax on the brakes or tires.
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-nering behavior.
CAUTION:
ECA10800
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
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Page 79 of 90
MOTORCYCLE CARE AND STORAGE
7-3
7
Avoid using abrasive polishing
compounds as they will wearaway the paint.
NOTE:Consult a Yamaha dealer for advice onwhat products to use.
EAU26240
Storage Short-term
Always store your motorcycle in a cool,
dry place and, if necessary, protect it
against dust with a porous cover.CAUTION:
ECA10810
Storing the motorcycle in a
poorly ventilated room or cover-
ing it with a tarp, while it is still
wet, will allow water and humid-
ity to seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-cals are stored.
Long-term
Before storing your motorcycle for sev-
eral months:
1. Follow all the instructions in the
“Care” section of this chapter.
2. Fill up the fuel tank and add fuel
stabilizer (if available) to prevent
the fuel tank from rusting and the
fuel from deteriorating.3. Perform the following steps to pro-
tect the cylinders, piston rings, etc.
from corrosion.
a. Remove the spark plug caps
and spark plugs.
b. Pour a teaspoonful of engine oil
into each spark plug bore.
c. Install the spark plug caps onto
the spark plugs, and then place
the spark plugs on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder walls with oil.)
e. Remove the spark plug caps
from the spark plugs, and then
install the spark plugs and the
spark plug caps.
WARNING
EWA10950
To prevent damage or injury from
sparking, make sure to ground the
spark plug electrodes while turningthe engine over.
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Page 81 of 90
SPECIFICATIONS
8-1
8
Dimensions:Overall length:
2195 mm (86.4 in)
Overall width:
760 mm (29.9 in)
Overall height:
1435 mm (56.5 in)
Seat height:
805 mm (31.7 in)
Wheelbase:
1515 mm (59.6 in)
Ground clearance:
135 mm (5.31 in)
Minimum turning radius:
3100 mm (122.0 in)Weight:With oil and fuel:
FJR1300 275.0 kg (606 lb)
FJR1300A 282.0 kg (622 lb)Engine:Engine type:
Liquid cooled 4-stroke, DOHC
Cylinder arrangement:
Forward-inclined parallel 4-cylinder
Displacement:
1298.0 cm³ (79.20 cu.in)
Bore × stroke:
79.0 × 66.2 mm (3.11 × 2.61 in)
Compression ratio:
10.80 :1
Starting system:
Electric starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE20W40
Recommended engine oil grade:
API service SE, SF, SG type or higher
Engine oil quantity:
Without oil filter cartridge replacement:
3.80 L (4.02 US qt) (3.34 Imp.qt)
With oil filter cartridge replacement:
4.00 L (4.23 US qt) (3.52 Imp.qt)Final gear oil:Type:
Shaft drive gear oil
Quantity:
0.20 L (0.21 US qt) (0.18 Imp.qt)Cooling system:Coolant reservoir capacity (up to the
maximum level mark):
0.25 L (0.26 US qt) (0.22 Imp.qt)
Radiator capacity (including all routes):
3.20 L (3.38 US qt) (2.82 Imp.qt)Air filter:Air filter element:
Dry elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
25.0 L (6.61 US gal) (5.50 Imp.gal)
Fuel reserve amount:
5.0 L (1.32 US gal) (1.10 Imp.gal)Electronic fuel injection:Manufacturer:
NIPPON INJECTORModel:
INP-732/4
Spark plug(s):Manufacturer/model:
NGK/CR8E
Manufacturer/model:
DENSO/U24ESR-N
Spark plug gap:
0.7–0.8 mm (0.028–0.031 in)Clutch:Clutch type:
Wet, multiple-discTransmission:Primary reduction system:
Helical gear
Primary reduction ratio:
75/48 (1.563)
Secondary reduction system:
Shaft drive
Secondary reduction ratio:
35/36 × 21/27 × 33/9 (2.773)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot operation
Gear ratio:
1st:
43/17 (2.529)
2nd:
39/22 (1.773)
3rd:
31/23 (1.348)
4th:
28/26 (1.077)
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SPECIFICATIONS
8-3
8
Voltage, capacity:
12 V, 12.0 AhHeadlight:Bulb type:
Halogen bulbBulb voltage, wattage x quantity:Headlight:
12 V, 60 W/55.0 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 2
Front turn signal light:
12 V, 21.0 W × 2
Rear turn signal light:
12 V, 21.0 W × 2
Auxiliary light:
12 V, 5.0 W × 2
Meter lighting:
14 V, 1.1 W × 4
Neutral indicator light:
14 V, 1.1 W × 1
High beam indicator light:
14 V, 1.1 W × 1
Oil level warning light:
14 V, 1.1 W × 1
Turn signal indicator light:
14 V, 1.4 W × 2
Engine trouble warning light:
14 V, 1.1 W × 1
ABS warning light:
FJR1300A 14 V, 1.1 W × 1
Immobilizer system indicator light:
LED
Fuses:Main fuse:
50.0 A
Headlight fuse:
25.0 A
Signaling system fuse:
15.0 A
Ignition fuse:
10.0 A
Parking lighting fuse:
10.0 A
Radiator fan fuse:
15.0 A
Hazard fuse:
7.5 A
Electronic fuel injection fuse:
15.0 A
ABS contorol unit fuse:
FJR1300A 7.5 A
ABS motor fuse:
FJR1300A 30.0 A
Backup fuse:
10.0 A
Windshield motor fuse:
2.0 A
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Page 86 of 90
INDEXAABS (For FJR1300A only) .................... 3-11
ABS warning light
(For FJR1300A only) ............................ 3-4
Accessory box....................................... 3-15
Air filter element, cleaning..................... 6-13
Anti-theft alarm (optional)........................ 3-7
Auxiliary light bulb, replacing ................ 6-31BBattery................................................... 6-27
Brake and clutch fluid levels,
checking ............................................. 6-20
Brake and clutch fluids, changing ......... 6-22
Brake and clutch levers, checking
and lubricating .................................... 6-23
Brake and shift pedals, checking
and lubricating .................................... 6-23
Brake lever ............................................ 3-10
Brake pedal ........................................... 3-11
Brake pedal position, adjusting ............. 6-19CCables, checking and lubricating .......... 6-22
Care ........................................................ 7-1
Catalytic converter ................................ 3-14
Centerstand and sidestand,
checking and lubricating ..................... 6-24
Clutch lever ............................................. 3-9
Clutch lever free play ............................ 6-18
Coolant.................................................. 6-11DDimmer switch ........................................ 3-8EEngine break-in ....................................... 5-3
Engine idling speed, checking .............. 6-14Engine oil and oil filter cartridge ............. 6-8
Engine stop switch.................................. 3-9
Engine trouble warning light ................... 3-4
FFinal gear oil ......................................... 6-10
Front and rear brake pads, checking .... 6-20
Front fork, adjusting .............................. 3-16
Front fork, checking .............................. 6-25
Fuel....................................................... 3-12
Fuel consumption, tips for reducing........ 5-3
Fuel tank breather hose........................ 3-13
Fuel tank cap ........................................ 3-12
Fuses, replacing ................................... 6-28HHandlebar switches ................................ 3-8
Hazard switch ......................................... 3-9
Headlight bulb, replacing ...................... 6-30
High beam indicator light ........................ 3-4
Horn switch ............................................. 3-9IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-20
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-4
Indicator and warning lights .................... 3-3KKey identification number ....................... 9-1LLocks for optional side cases and
travel trunk ......................................... 3-19MMain switch/steering lock........................ 3-2
Model label ............................................. 9-2
Multi-function display .............................. 3-6
NNeutral indicator light .............................. 3-4OOil level warning light .............................. 3-4PPanels, removing and installing .............. 6-5
Parking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ............................................. 3-8
Periodic maintenance and
lubrication chart .................................... 6-2
Pre-operation check list........................... 4-2RRear brake light switch, adjusting ......... 6-19
Rear suspension, lubricating ................. 6-25SSafety information ................................... 1-1
Seats ..................................................... 3-14
Shifting .................................................... 5-2
Shift pedal ............................................. 3-10
Shock absorber assembly, adjusting .... 3-18
Sidestand .............................................. 3-19
Spark plugs, checking ............................. 6-7
Specifications .......................................... 8-1
Speedometer........................................... 3-5
Starting the engine .................................. 5-1
Start switch.............................................. 3-9
Steering, checking................................. 6-26
Storage.................................................... 7-3
Storage compartment............................ 3-15
Swingarm pivots, lubricating ................. 6-24TTachometer ............................................. 3-5
Throttle cable free play, adjusting ......... 6-15
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