check oil YAMAHA FJR1300AE 2020 Owners Manual

Table of contents
Safety information............................1-1
Description........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument and control functions....3-1
Immobilizer system .........................3-1
Main switch/steering lock ...............3-2
Indicator lights and warning
lights ............................................3-3
Cruise control system .....................3-6
Multi-function meter unit .................3-9
D-mode (drive mode) ....................3-21
Handlebar switches.......................3-22
Clutch lever ...................................3-23
Shift pedal .....................................3-24
Brake lever ....................................3-24
Brake pedal ...................................3-25
ABS ...............................................3-25
Traction control system.................3-26
Fuel tank cap.................................3-28
Fuel................................................3-28
Fuel tank overflow hose ................3-30
Catalytic converter ........................3-30
Seats .............................................3-31
Adjusting the rider seat height ......3-32
Storage compartments .................3-34
Accessory box...............................3-35
Adjusting the headlight beams......3-36
Handlebar position ........................3-37
Opening and closing the cowling
vents ..........................................3-37
Rear view mirrors ..........................3-39
Adjusting the front and rear
suspension.................................3-39
Auxiliary DC jack ..........................3-44
Sidestand ......................................3-45
Ignition circuit cut-off system........3-45
Cornering lights .............................3-47For your safety – pre-operation
checks............................................... 4-1
Operation and important riding
points................................................. 5-1
Engine break-in ............................... 5-1
Starting the engine.......................... 5-2
Shifting ............................................ 5-4
Tips for reducing fuel
consumption................................ 5-5
Parking ............................................ 5-6
Periodic maintenance and
adjustment........................................ 6-1
Tool kit ............................................ 6-2
Periodic maintenance charts .......... 6-3
Periodic maintenance chart for the
emission control system.............. 6-3
General maintenance and
lubrication chart........................... 6-4
Removing and installing panels ...... 6-7
Checking the spark plugs ............. 6-10
Canister......................................... 6-11
Engine oil and oil filter cartridge ... 6-11
Why Yamalube .............................. 6-14
Final gear oil.................................. 6-15
Coolant ......................................... 6-16
Cleaning the air filter element ....... 6-18
Checking the engine idling
speed......................................... 6-19
Checking the throttle grip free
play ............................................ 6-20
Valve clearance ............................. 6-20
Tires .............................................. 6-21
Cast wheels .................................. 6-23
Clutch lever ................................... 6-24
Checking the brake lever free
play ............................................ 6-24
Brake light switches ...................... 6-25
Checking the front and rear
brake pads................................. 6-25
Checking the brake and clutch
fluid levels .................................. 6-26
Changing the brake and clutch
fluids .......................................... 6-28
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Description
2-1
2
EAU63371
Left view
12
3
4 5
6 7 8 9 10 11
1. Coolant reservoir (page 6-16)
2. Accessory box (page 3-35)
3. Tool kit (page 6-2)
4. Final gear oil filler bolt (page 6-15)
5. Final gear oil drain bolt (page 6-15)
6. Air filter element (page 6-18)
7. Shift pedal (page 3-24)
8. Engine oil filler cap (page 6-11)
9. Engine oil filter cartridge (page 6-11)
10.Engine oil level check window (page 6-11)
11.Engine oil drain bolt (page 6-11)
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Instrument and control functions
3-4
3
EAU11125Oil level warning light “ ”
This warning light comes on when the
engine oil level is low. To prevent en-
gine damage, replenish the engine oil
as soon as possible.
Even if the oil level is sufficient, the
warning light may flicker when riding
on a slope or during sudden accelera-
tion or deceleration, but this is not a
malfunction.
TIP
When the vehicle is turned on, this light
will come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on after con-
firming that the oil level is correct (see
page 6-11), have a Yamaha dealer
check the vehicle.
EAU58402Cruise control indicator lights “ ”
and “SET”
These indicator lights come on when
the cruise control system is activated.
(See page 3-6.)
TIP
When the vehicle is turned on, these
lights should come on for a few sec-
onds and then go off. If the lights do
not come on, have a Yamaha dealer
check the vehicle.
EAU73172Engine trouble warning light “ ”
This warning light comes on if a prob-
lem is detected in the engine or other
vehicle control system. If this occurs,
have a Yamaha dealer check the on-
board diagnostic system.
TIP
When the vehicle is turned on, the light
will come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check the vehicle.
EAU69895ABS warning light “ ”
This warning light comes on when the
vehicle is first turned on, and goes off
after starting riding. If the warning light
comes on while riding, the anti-lock
brake system may not work correctly.
WARNING
EWA16043
If the ABS warning light does not
turn off after reaching 10 km/h (6
mi/h), or if the warning light comes
on while riding:
Use extra caution to avoid pos-
sible wheel lock during emer-
gency braking.
Have a Yamaha dealer check
the vehicle as soon as possible.
EAU86020Traction control system indicator
light “ ”
This indicator light will flash when trac-
tion control has engaged.
If the traction control system is turned
off, this indicator light will come on.
TIP
When the vehicle is turned on, the light
should come on for a few seconds and
then go off. If the light does not come
on, or if the light remains on, have a
Yamaha dealer check the vehicle.
ABS
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Instrument and control functions
3-16
3and return to the normal display, push
and hold the menu switch “MENU”
again for at least 2 seconds.Adjusting the temperature levels of the
grip warmer settings
1. Use the select switch to highlight
“Grip Warmer”.
2. Push the “MENU” switch. The grip
warmer setting display will be
shown and “High” will flash in the
display.
3. Push the “MENU” switch. The
temperature level for the high set-
ting will start flashing.
Use the select switch to set the
temperature level, and then push
the “MENU” switch. “High” will
start flashing.
Display Description
This function allows you to
set the low, middle, and
high settings to 10 tem-
perature levels.
This function allows you to
check and reset the “OIL”
oil change interval (dis-
tance traveled), and the
“FREE-1” and “FREE-2”
maintenance intervals.
This function allows you to
check and reset the
“TIME–2” and “TIME–3”
functions. These time trips
show the total elapsed
time that the key has been
in the “ON” position. When
the key is turned to “OFF”,
the time trips stop count-
ing but are not reset. The
maximum time that can be
shown is 99:59.
When the time trips reach
99:59, they automatically
reset to 0:00 and continue
counting.
This function allows you to
switch the display units
between kilometers and
miles. When kilometers are
selected, the fuel con-
sumption units can be
switched between
“L/100km” and “km/L”.
This function allows you to
change the items shown in
3 information displays.
This function allows you to
adjust the brightness of
the multi-function meter
unit panel to suit the out-
side lighting conditions.
This function allows you to
set the clock.
This function allows you to
reset all items, except the
odometer and the clock.
Grip Warmer
Maintenance
Time Trip
Unit
Display
Brightness
Clock
All Reset
MENU
Grip Warmer
Maintenance
Time Trip
Unit
Display
Brightness
Clock
Grip Warmer
Hig
h
10
Middle
5
Low
1
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For your safety – pre-operation checks
4-1
4
EAU63441
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an accident or equipment damage. Do not operate the vehicle if you find
any problem. If a problem cannot be corrected by the procedures provided
in this manual, have the vehicle inspected by a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel• Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks
or damage, and check hose connection.3-28,
3-30
Engine oil• Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage.6-11
Final gear oil• Check vehicle for oil leakage. 6-15
Coolant• Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
level.
• Check cooling system for leakage.6-16
Front brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-25,
6-26
Rear brake• Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage.6-25,
6-26
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Operation and important riding points
5-2
5 If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-
cle.
EAU86590
Starting the engine
The ignition circuit cut-off system will
enable starting when:
the transmission is in the neutral
position or
the transmission is in gear, the
sidestand is up, and the clutch le-
ver is pulled.
To start the engine
1. Turn the main switch on and set
the engine stop switch to the run
position.
2. Confirm the indicator and warning
light(s) come on for a few sec-
onds, and the go off. (See page
3-3.)
TIP
Do not start the engine if the en-
gine trouble warning light or the oil
level warning light remains on.
The ABS warning light should
come on and stay on until the ve-
hicle reaches a speed of 10 km/h
(6 mi/h).
NOTICE
ECA24110
If a warning or indicator light does
not work as described above, have a
Yamaha dealer check the vehicle.
3. Shift the transmission into the
neutral position.
4. Start the engine by pushing the
start switch.
5. Release the start switch when the
engine starts, or after 5 seconds.
Wait 10 seconds before pressing
the switch again to allow battery
voltage to restore.
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Periodic maintenance and adjustment
6-5
6
13*Chassis fasteners• Make sure that all nuts, bolts
and screws are properly tight-
ened.√√√√√
14Brake lever pivot
shaft• Lubricate with silicone grease.√√√√√
15Brake pedal pivot
shaft• Lubricate with lithium-soap-
based grease.√√√√√
16Clutch lever pivot
shaft• Lubricate with silicone grease.√√√√√
17Shift pedal pivot
shaft• Lubricate with lithium-soap-
based grease.√√√√√
18Sidestand, center-
stand• Check operation.
• Lubricate with lithium-soap-
based grease.√√√√√
19*Sidestand switch• Check operation and replace if
necessary.√√√√√√
20*Front fork• Check operation and for oil
leakage.
• Replace if necessary.√√√√
21*Shock absorber
assembly• Check operation and for oil
leakage.
• Replace if necessary.√√√√
22*Rear suspension
relay arm and con-
necting arm pivot-
ing points• Check operation.√√√√
23 Engine oil• Change (warm engine before
draining).
• Check oil level and vehicle for
oil leakage.√√√√√√
24Engine oil filter
cartridge• Replace.√√√
25*Cooling system• Check coolant level and vehicle
for coolant leakage.√√√√√
• Change. Every 3 years
26*Final gear oil• Change.
• Check vehicle for oil leakage.√√√√√ NO. ITEM
X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 miODOMETER
READINGS
ANNUAL CHECK
110203040
0.6 6 12 18 24
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Periodic maintenance and adjustment
6-10
6
EAU19653
Checking the spark plugs
The spark plugs are important engine
components, which should be
checked periodically, preferably by a
Yamaha dealer. Since heat and depos-
its will cause any spark plug to slowly
erode, they should be removed and
checked in accordance with the peri-
odic maintenance and lubrication
chart. In addition, the condition of the
spark plugs can reveal the condition of
the engine.
The porcelain insulator around the
center electrode of each spark plug
should be a medium-to-light tan (the
ideal color when the vehicle is ridden
normally), and all spark plugs installed
in the engine should have the same
color. If any spark plug shows a dis-
tinctly different color, the engine could
be operating improperly. Do not at-
tempt to diagnose such problems
yourself. Instead, have a Yamaha deal-
er check the vehicle.
If a spark plug shows signs of elec-
trode erosion and excessive carbon or
other deposits, it should be replaced.
Before installing a spark plug, the
spark plug gap should be measured
with a wire thickness gauge and, if
necessary, adjusted to specification.Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the spark
plug threads.
TIP
If a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4…
1/2 turn past finger tight. However, the
spark plug should be tightened to the
specified torque as soon as possible.
NOTICE
ECA10841
Do not use any tools to remove or in-
stall the spark plug cap, otherwise
the ignition coil coupler may get
damaged. The spark plug cap may
be difficult to remove because the
rubber seal on the end of the cap fits
tightly. To remove the spark plug
cap, simply twist it back and forth
while pulling it out; to install it, twist
it back and forth while pushing it in.
Specified spark plug:
NGK/CPR8EA-9
1. Spark plug gap
Spark plug gap:
0.8–0.9 mm (0.031–0.035 in)
Tightening torque:
Spark plug:
13 N·m (1.3 kgf·m, 9.6 lb·ft)
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Periodic maintenance and adjustment
6-11
6
EAU82180
Canister
This model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the
following:
each hose connection, tighten if
loose.
each hose and the canister body
for damage, replace if damaged.
the canister breather hose is not
blocked off, clean if necessary.
EAU1988A
Engine oil and oil filter car-
tridge
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level
1. Place the vehicle on the center-
stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes for the oil level
to settle for an accurate reading,
and then check the oil level
through the check window locat-
ed at the bottom-left side of the
crankcase.
TIP
The engine oil should be between the
minimum and maximum level marks.
1. Canister
2. Canister breather hose
2121
2
1. Engine oil level check window
2. Engine oil filler cap
3. Maximum level mark
4. Minimum level mark
31
4
2
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Periodic maintenance and adjustment
6-12
6 4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
TIP
Check the O-ring for damage, and re-
place it if necessary.
To change the engine oil (with or
without oil filter cartridge replace-
ment)
1. Place the vehicle on a level surfa-
ce.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Place an oil pan under the engine
to collect the used oil.
4. Remove the engine oil filler cap,
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIP
Skip steps 5…7 if the oil filter cartridge
is not being replaced.
5. Remove the oil filter cartridge with
an oil filter wrench.
TIP
An oil filter wrench is available at a
Yamaha dealer.
6. Apply a thin coat of clean engine
oil to the O-ring of the new oil filter
cartridge.
1. Engine oil filler cap
2. O-ring
2
11. Engine oil drain bolt
2. Gasket
1. Oil filter wrench
2. Oil filter cartridge
1
2
1
2
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