drain bolt YAMAHA FJR1300AE 2020 Owners Manual

Description
2-1
2
EAU63371
Left view
12
3
4 5
6 7 8 9 10 11
1. Coolant reservoir (page 6-16)
2. Accessory box (page 3-35)
3. Tool kit (page 6-2)
4. Final gear oil filler bolt (page 6-15)
5. Final gear oil drain bolt (page 6-15)
6. Air filter element (page 6-18)
7. Shift pedal (page 3-24)
8. Engine oil filler cap (page 6-11)
9. Engine oil filter cartridge (page 6-11)
10.Engine oil level check window (page 6-11)
11.Engine oil drain bolt (page 6-11)
UB96E2E0.book Page 1 Wednesday, September 18, 2019 10:21 AM

Periodic maintenance and adjustment
6-5
6
13*Chassis fasteners• Make sure that all nuts, bolts
and screws are properly tight-
ened.√√√√√
14Brake lever pivot
shaft• Lubricate with silicone grease.√√√√√
15Brake pedal pivot
shaft• Lubricate with lithium-soap-
based grease.√√√√√
16Clutch lever pivot
shaft• Lubricate with silicone grease.√√√√√
17Shift pedal pivot
shaft• Lubricate with lithium-soap-
based grease.√√√√√
18Sidestand, center-
stand• Check operation.
• Lubricate with lithium-soap-
based grease.√√√√√
19*Sidestand switch• Check operation and replace if
necessary.√√√√√√
20*Front fork• Check operation and for oil
leakage.
• Replace if necessary.√√√√
21*Shock absorber
assembly• Check operation and for oil
leakage.
• Replace if necessary.√√√√
22*Rear suspension
relay arm and con-
necting arm pivot-
ing points• Check operation.√√√√
23 Engine oil• Change (warm engine before
draining).
• Check oil level and vehicle for
oil leakage.√√√√√√
24Engine oil filter
cartridge• Replace.√√√
25*Cooling system• Check coolant level and vehicle
for coolant leakage.√√√√√
• Change. Every 3 years
26*Final gear oil• Change.
• Check vehicle for oil leakage.√√√√√ NO. ITEM
X 1000 km CHECK OR
MAINTENANCE JOB
X 1000 miODOMETER
READINGS
ANNUAL CHECK
110203040
0.6 6 12 18 24
UB96E2E0.book Page 5 Wednesday, September 18, 2019 10:21 AM

Periodic maintenance and adjustment
6-12
6 4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
TIP
Check the O-ring for damage, and re-
place it if necessary.
To change the engine oil (with or
without oil filter cartridge replace-
ment)
1. Place the vehicle on a level surfa-
ce.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Place an oil pan under the engine
to collect the used oil.
4. Remove the engine oil filler cap,
the engine oil drain bolt and its
gasket to drain the oil from the
crankcase.
TIP
Skip steps 5…7 if the oil filter cartridge
is not being replaced.
5. Remove the oil filter cartridge with
an oil filter wrench.
TIP
An oil filter wrench is available at a
Yamaha dealer.
6. Apply a thin coat of clean engine
oil to the O-ring of the new oil filter
cartridge.
1. Engine oil filler cap
2. O-ring
2
11. Engine oil drain bolt
2. Gasket
1. Oil filter wrench
2. Oil filter cartridge
1
2
1
2
UB96E2E0.book Page 12 Wednesday, September 18, 2019 10:21 AM

Periodic maintenance and adjustment
6-13
6
TIP
Make sure that the O-ring is properly
seated.
7. Install the new oil filter cartridge,
and then tighten it to the specified
torque with a torque wrench.
8. Install the engine oil drain bolt and
its new gasket, and then tighten
the bolt to the specified torque.
9. Refill with the specified amount of
the recommended engine oil.
TIP
Be sure to wipe off spilled oil on any
parts after the engine and exhaust sys-
tem have cooled down.
NOTICE
ECA11621
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-
rial enters the crankcase.
10. Check the O-ring for damage, and
replace it if necessary.
11. Install and tighten the engine oil
filler cap.
1. O-ring
1. Torque wrench
Tightening torque:
Oil filter cartridge:
17 N·m (1.7 kgf·m, 13 lb·ft)
Tightening torque:
Engine oil drain bolt:
43 N·m (4.3 kgf·m, 32 lb·ft)
1
Recommended engine oil:
See page 8-1.
Oil quantity:
Oil change:
3.80 L (4.02 US qt, 3.34 Imp.qt)
With oil filter removal:
4.00 L (4.23 US qt, 3.52 Imp.qt)
1. Engine oil filler cap
2. O-ring
2
1
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Periodic maintenance and adjustment
6-15
6
EAU20017
Final gear oil
The final gear case must be checked
for oil leakage before each ride. If any
leakage is found, have a Yamaha deal-
er check and repair the vehicle. In ad-
dition, the final gear oil level must be
checked and the oil changed as fol-
lows at the intervals specified in the
periodic maintenance and lubrication
chart.
WARNING
EWA10371
Make sure that no foreign mate-
rial enters the final gear case.
Make sure that no oil gets on
the tire or wheel.
To check the final gear oil level
1. Place the vehicle on the center-
stand.
TIP
Make sure that the vehicle is posi-
tioned straight up when checking the
oil level. A slight tilt to the side can re-
sult in a false reading.
2. Remove the final gear oil filler bolt
and its gasket, and then check the
oil level in the final gear case.
TIP
The oil level should be at the brim of
the filler hole.
3. If the oil is below the brim of the
filler hole, add sufficient oil of the
recommended type to raise it to
the correct level.
4. Check the gasket for damage, and
replace it if necessary.
5. Install the final gear oil filler bolt
and its gasket, and then tighten
the bolt to the specified torque.
To change the final gear oil
1. Place the vehicle on a level surfa-
ce.
2. Place an oil pan under the final
gear case to collect the used oil.
3. Remove the final gear oil filler bolt,
the final gear oil drain bolt and
their gasket to drain the oil from
the final gear case.
1. Final gear oil filler bolt
2. Gasket
3. Correct oil level
Tightening torque:
Final gear oil filler bolt:
23 N·m (2.3 kgf·m, 17 lb·ft)
3
2
1
UB96E2E0.book Page 15 Wednesday, September 18, 2019 10:21 AM

Periodic maintenance and adjustment
6-16
6 4. Install the final gear oil drain bolt
and its new gasket, and then tight-
en the bolt to the specified torque.
5. Refill with the recommended final
gear oil to the brim of the filler
hole.
6. Check the oil filler bolt gasket for
damage, and replace it if neces-
sary.
7. Install the oil filler bolt and its gas-
ket, and then tighten the bolt to
the specified torque.
8. Check the final gear case for oil
leakage. If oil is leaking, check for
the cause.
EAUS1203
Coolant
The coolant level should be checked
regularly. In addition, the coolant must
be changed at the intervals specified in
the periodic maintenance chart.
TIP
If genuine Yamaha coolant is not avail-
able, use an ethylene glycol antifreeze
containing corrosion inhibitors for alu-
minum engines and mix with distilled
water at a 1:1 ratio.
EAU54164To check the coolant level
1. Wait for the engine to cool. The
coolant level will vary with engine
temperature.
2. Place the vehicle on the center-
stand.
3. Remove the left cowling vent pan-
el. (See page 3-37.)
4. Look at the coolant reservoir.
1. Final gear oil filler bolt
2. Gasket
3. Final gear oil drain bolt
Tightening torque:
Final gear oil drain bolt:
23 N·m (2.3 kgf·m, 17 lb·ft)
Recommended final gear oil:
Yamaha genuine shaft drive gear oil
SAE 80W-90 API GL-5
Oil quantity:
0.20 L (0.21 US qt, 0.18 Imp.qt)
Tightening torque:
Final gear oil filler bolt:
23 N·m (2.3 kgf·m, 17 lb·ft)
1
2
32
Recommended coolant:
YAMALUBE coolant
Coolant quantity:
Coolant reservoir (max level mark):
0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes):
2.60 L (2.75 US qt, 2.29 Imp.qt)
1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
2
1
3
UB96E2E0.book Page 16 Wednesday, September 18, 2019 10:21 AM

Motorcycle care and storage
7-4
7
EAU83472
Storage
Always store the vehicle in a cool, dry
place. If necessary, protect it against
dust with a porous cover. Be sure the
engine and the exhaust system are
cool before covering the vehicle. If the
vehicle often sits for weeks at a time
between uses, the use of a quality fuel
stabilizer is recommended after each
fill-up.
NOTICE
ECA21170
Storing the vehicle in a poorly
ventilated room or covering it
with a tarp, while it is still wet,
will allow water and humidity to
seep in and cause rust.
To prevent corrosion, avoid
damp cellars, stables (because
of the presence of ammonia)
and areas where strong chemi-
cals are stored.
Long term storage
Before storing the vehicle long term (60
days or more):
1. Make all necessary repairs and
perform any outstanding mainte-
nance.
2. Follow all instructions in the Care
section of this chapter.
3. Fill up the fuel tank, adding fuel
stabilizer according to product in-
structions. Run the engine for 5
minutes to distribute treated fuel
through the fuel system.
4. For vehicles equipped with a fuel
cock: Turn the fuel cock lever to
the off position.5. For vehicles with a carburetor: To
prevent fuel deposits from build-
ing up, drain the fuel in the carbu-
retor float chamber into a clean
container. Retighten the drain bolt
and pour the fuel back into the fuel
tank.
6. Use a quality engine fogging oil
according to product instructions
to protect internal engine compo-
nents from corrosion. If engine
fogging oil is not available, per-
form the following steps for each
cylinder:
a. Remove the spark plug cap
and spark plug.
b. Pour a teaspoonful of engine
oil into the spark plug bore.
c. Install the spark plug cap onto
the spark plug, and then place
the spark plug on the cylinder
head so that the electrodes are
grounded. (This will limit spark-
ing during the next step.)
d. Turn the engine over several
times with the starter. (This will
coat the cylinder wall with oil.)
WARNING! To prevent dam-
age or injury from sparking,
make sure to ground the
spark plug electrodes while
turning the engine over.
[EWA10952]
e. Remove the spark plug cap
from the spark plug, and then
install the spark plug and the
spark plug cap.
7. Lubricate all control cables, piv-
ots, levers and pedals, as well as
the sidestand and centerstand (if
equipped).
UB96E2E0.book Page 4 Wednesday, September 18, 2019 10:21 AM