clutch YAMAHA FJR1300AS 2007 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2007, Model line: FJR1300AS, Model: YAMAHA FJR1300AS 2007Pages: 102, PDF Size: 5.42 MB
Page 6 of 102
TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
YCC-S system ................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-3
Indicator and warning lights ............3-4
Speedometer ..................................3-7
Tachometer ....................................3-7
Multi-function display ......................3-7
Anti-theft alarm (optional) .............3-14
Handlebar switches ......................3-15
Shift pedal .....................................3-17
Hand shift lever .............................3-18
Brake lever ...................................3-18
Brake pedal ..................................3-18
ABS ..............................................3-19
Fuel tank cap ................................3-19
Fuel ...............................................3-20
Fuel tank breather/overflow
hose ..........................................3-21
Catalytic converter ........................3-21
Seats ............................................3-22
Adjusting the rider seat height ......3-23
Storage compartment ...................3-25Accessory box .............................. 3-26
Adjusting the headlight beams ..... 3-26
Handlebar position ....................... 3-27
Opening and closing the
cowlings .................................... 3-27
Rear view mirrors ......................... 3-28
Adjusting the front fork ................. 3-28
Adjusting the shock absorber
assembly ................................... 3-30
Grip warmer adjusting knob ......... 3-31
Sidestand ..................................... 3-32
Ignition circuit cut-off system ........ 3-33
Auxiliary DC jack .......................... 3-35
PRE-OPERATION CHECKS............. 4-1
Pre-operation check list .................. 4-2
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-3
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
MINOR REPAIR................................. 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance and
lubrication chart .......................... 6-2Removing and installing panels ..... 6-6
Checking the spark plugs .............. 6-8
Engine oil and oil filter cartridge ..... 6-9
Final gear oil ................................ 6-11
Coolant ........................................ 6-13
Air filter element ........................... 6-14
Checking the engine idling
speed ........................................ 6-15
Checking the throttle cable
free play .................................... 6-15
Valve clearance ........................... 6-15
Tires ............................................. 6-16
Cast wheels ................................. 6-18
YCC-S clutch ............................... 6-19
Rear brake light switch ................ 6-19
Checking the front and rear
brake pads ................................ 6-19
Checking the brake and YCC-S
clutch fluid levels ...................... 6-20
Changing the brake and YCC-S
clutch fluids ............................... 6-21
Checking and lubricating the
cables ....................................... 6-22
Checking and lubricating the
throttle grip and cable ............... 6-22
Checking and lubricating the
brake and shift pedals .............. 6-22
Checking and lubricating the
brake lever ................................ 6-23
Checking and lubricating the
centerstand and sidestand ....... 6-23U2D2E1E0.book Page 1 Monday, December 25, 2006 9:19 AM
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DESCRIPTION
2-1
2
EAU10410
Left view1. Accessory box (page 3-26)
2. Front fork spring preload adjusting bolt (page 3-28)
3. Front fork rebound damping force adjusting knob (page 3-28)
4. Owner’s tool kit (page 6-1)
5. Rider seat (page 3-22)
6. Passenger seat (page 3-22)
7. Final gear oil filler bolt (page 6-11)
8. Final gear oil drain bolt (page 6-11)9. YCC-S clutch fluid reservoir (page 6-20)
10.Shock absorber assembly spring preload adjusting lever (page 3-30)
11.Air filter element (page 6-14)
12.Shift pedal (page 3-17)
13.Engine oil filler cap (page 6-9)
14.Engine oil filter cartridge (page 6-9)
15.Engine oil level check window (page 6-9)U2D2E1E0.book Page 1 Monday, December 25, 2006 9:19 AM
Page 15 of 102
INSTRUMENT AND CONTROL FUNCTIONS
3-1
3
EAU40472
YCC-S system This vehicle features the YCC-S
(Yamaha Chip Controlled-Shift) sys-
tem.
The basic function of this system allows
the rider to shift gears without the use of
a clutch lever. Furthermore, a shift lever
is equipped on the handlebar, allowing
the rider to choose to shift gears either
with the shift pedal or by hand.
When the engine is started and the shift
pedal or the shift lever is moved, a sig-
nal is sent to the MCU (Motor Control
Unit) which disengages the clutch, then
the shift is made. The MCU engages
the clutch once the engine is running at
the proper speed. Clutch engagement
is controlled optimally by the MCU ac-
cording to engine r/min, engine require-
ments, and riding conditions. See
“Handlebar switches” (page 3-15) and
OPERATION AND IMPORTANT
RIDING POINTS (page 5-1) for further
explanation of this system.
NOTE:This is not an automatic transmission,
only the clutch system is automatic.The gears must be shifted by the rider.
EAU10973
Immobilizer system This vehicle is equipped with an immo-
bilizer system to help prevent theft by
re-registering codes in the standard
keys. This system consists of the fol-
lowing.
a code re-registering key (with a
red bow)
two standard keys (with a black
bow) that can be re-registered with
new codes
a transponder (which is installed in
the code re-registering key)
an immobilizer unit
an ECU
1. Code re-registering key (red bow)
2. Standard keys (black bow)
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Page 19 of 102
INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
EAU11060
Neutral indicator light “”
This indicator light comes on when the
transmission is in the neutral position.
EAU11080
High beam indicator light “”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11120
Oil level warning light “”
This warning light comes on when the
engine oil level is low.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”.
If the warning light does not come on
for a few seconds, then go off, have a
Yamaha dealer check the electrical cir-
cuit.NOTE:Even if the oil level is sufficient, the
warning light may flicker when riding on
a slope or during sudden acceleration
or deceleration, but this is not a mal-function.
EAU40513
Engine trouble “”/YCC-S
“” indicators and warning
light
Engine trouble indicator “” andwarning lightThis indicator is displayed and the
warning light comes on or flashes when
an electrical circuit monitoring the en-
gine is defective. When this occurs,
have a Yamaha dealer check the self-
diagnosis system. (See page 3-7 for an
explanation of the self-diagnosis de-
vice.)YCC-S indicator “” and warning
lightThis indicator is displayed and the
warning light comes on if there is a mal-
function in the YCC-S. If this occurs:
YCC-S is disabled, so it will be im-
possible to shift out of the gear you
are in
the clutch may stay engaged, so a
shuddering sensation may be felt
as you come to a stop
Stop the vehicle when it is safe to do so,
and park it away from traffic. Have a
Yamaha dealer check the YCC-S.
1. Engine trouble indicator “” and warning
lightSHIFT
1. YCC-S indicator “” and warning light
SHIFTSHIFT
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INSTRUMENT AND CONTROL FUNCTIONS
3-10
3
CAUTION:
ECA10020
Do not operate the engine if it isoverheated.
Transmission gear display
This display shows the selected gear.
The neutral position, however, is not
displayed, it is indicated by the neutral
indicator light.
To avoid damaging the YCC-S clutch,
the display flashes when it is necessary
to downshift. If this occurs, downshift
until the display stops flashing.Ambient temperature, instanta-
neous fuel consumption and aver-
age fuel consumption modes
(except for the UK)
Push the “RESET” button to switch the
display between the ambient tempera-
ture mode “Air”, the instantaneous fuel
consumption mode “km/L” or “L/100
km” and the average fuel consumption
mode “AV_ _._ km/L” or “AV_ _._ L/100
km” in the following order:
Air → km/L or L/100 km → AV_ _._
km/L or AV_ _._ L/100 km → AirAmbient temperature mode
This display shows the ambient tem-
perature from –9 °C to 50 °C in 1 °C in-
crements. The temperature displayed
may vary from the ambient tempera-
ture.NOTE:
If the ambient temperature falls be-
low –9 °C, a lower temperature
than –9 °C will not be displayed.
If the ambient temperature climbs
above 50 °C, a higher temperature
than 50 °C will not be displayed.
1. Transmission gear display
2. Neutral indicator light “”
1. Ambient temperature/instantaneous fuel
consumption/average fuel consumption
2.“SELECT” button
3.“RESET” button
1. Ambient temperature
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Page 51 of 102
PRE-OPERATION CHECKS
4-2
4
EAU15605
Pre-operation check list
ITEM CHECKS PAGE
FuelCheck fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.3-20
Engine oilCheck oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-9
Final gear oilCheck vehicle for oil leakage. 6-11
CoolantCheck coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage.6-13
Front brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-19, 6-20
Rear brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-19, 6-20
YCC-S clutchCheck operation.
Check fluid level in reservoir.
If necessary, add recommended fluid to specified level.
Check hydraulic system for leakage.6-19, 6-20
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Page 56 of 102
OPERATION AND IMPORTANT RIDING POINTS
5-4
5
CAUTION:
ECA10331
After 1000 km (600 mi) of operation,
the engine oil and final gear oil must
be changed, and the oil filter car-tridge or element replaced.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.CAUTION:
ECA10310
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-cle.
EAU40581
Parking When parking, stop the engine by turn-
ing the main switch to “OFF”, and then
remove the key.NOTE:When the main switch is turned to
“OFF” and the transmission is in gear,the rear wheel cannot be moved.
WARNING
EWA14521
Always stop the engine using
the main switch. When the en-
gine stop switch has been used
in an emergency, be sure to ap-
ply the front or rear brake while
the main switch is still on, as the
clutch automatically disengag-
es a few seconds after the en-
gine is turned off, and the rear
wheel will move freely.
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them.
Do not park on a slope or on soft
ground, otherwise the vehiclemay overturn.
CAUTION:
ECA10380
Never park in an area where there
are fire hazards such as grass orother flammable materials.
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-2
6
EAU17707
Periodic maintenance and lubrication chart NOTE:
The annual checks must be performed every year, except if a kilometer-based maintenance is performed in-
stead.
From 50000 km, repeat the maintenance intervals starting from 10000 km.
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technicalskills.
NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (× 1000 km)
ANNUAL
CHECK
1 10203040
1*Fuel lineCheck fuel hoses for cracks or damage.√√√√ √
2*Spark plugsCheck condition.
Clean and regap.√√
Replace.√√
3*ValvesCheck valve clearance.
Adjust.Every 40000 km
4*Air filter elementClean.√√
Replace.√√
5*YCC-S clutchCheck operation, fluid level and vehicle for fluid leakage.√√√√√
6*Front brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
7*Rear brakeCheck operation, fluid level and vehicle for fluid leakage.√√√√√ √
Replace brake pads. Whenever worn to the limit
8*Brake hosesCheck for cracks or damage.√√√√ √
Replace. Every 4 years
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PERIODIC MAINTENANCE AND MINOR REPAIR
6-5
6
Hydraulic brake and YCC-S clutch service
Regularly check and, if necessary, correct the brake and YCC-S clutch fluid levels.
Every two years replace the internal components of the brake master cylinders and calipers as well as YCC-S clutch
master and release cylinders, and change the brake and YCC-S clutch fluids.Replace the brake and YCC-S clutch hoses every four years and if cracked or damaged.
U2D2E1E0.book Page 5 Monday, December 25, 2006 9:19 AM
Page 67 of 102
PERIODIC MAINTENANCE AND MINOR REPAIR
6-11
6
CAUTION:
ECA11620
In order to prevent clutch slip-
page (since the engine oil also
lubricates the clutch), do not
mix any chemical additives. Do
not use oils with a diesel speci-
fication of “CD” or oils of a high-
er quality than specified. In
addition, do not use oils labeled
“ENERGY CONSERVING II” or
higher.
Make sure that no foreign mate-rial enters the crankcase.
9. Start the engine, and then let it idle
for several minutes while checking
it for oil leakage. If oil is leaking, im-
mediately turn the engine off and
check for the cause.
NOTE:After the engine is started, the engine
oil level warning light should go off if theoil level is sufficient.
CAUTION:
ECA10400
If the oil level warning light flickers
or remains on, immediately turn the
engine off and have a Yamaha dealercheck the vehicle.
10. Turn the engine off, and then
check the oil level and correct it if
necessary.
EAU20011
Final gear oil The final gear case must be checked
for oil leakage before each ride. If any
leakage is found, have a Yamaha deal-
er check and repair the vehicle. In addi-
tion, the final gear oil must be changed
as follows at the intervals specified in
the periodic maintenance and lubrica-
tion chart.
WARNING
EWA10370
Make sure that no foreign mate-
rial enters the final gear case.
Make sure that no oil gets on thetire or wheel.
To check the final gear oil level
1. Place the vehicle on the center-
stand.
NOTE:
The final gear oil level must be
checked on a cold engine.
Make sure that the vehicle is posi-
tioned straight up when checking
the oil level. A slight tilt to the sidecan result in a false reading.
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