ABS YAMAHA FJR1300AS 2009 User Guide
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2009, Model line: FJR1300AS, Model: YAMAHA FJR1300AS 2009Pages: 108, PDF Size: 3.78 MB
Page 62 of 108
PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
10*Steering bearingsCheck bearing play and steering
for roughness.√√√√√
Lubricate with lithium-soap-based
grease.Every 20000 km (12000 mi)
11*Chassis fastenersMake sure that all nuts, bolts and
screws are properly tightened.√√√√√
12Brake lever pivot
shaftLubricate with silicone grease.√√√√√
13Brake pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
14Shift pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
15Sidestand, center-
standCheck operation.
Lubricate.√√√√√
16*Sidestand switchCheck operation.√√√√√√
17*Front forkCheck operation and for oil leak-
age.√√√√
18*Shock absorber as-
semblyCheck operation and shock ab-
sorber for oil leakage.√√√√
19*Rear suspension re-
lay arm and con-
necting arm
pivoting pointsCheck operation.√√√√
Lubricate with lithium-soap-based
grease.√√
20 Engine oilChange.
Check oil level and vehicle for oil
leakage.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)U2D2E3E0.book Page 4 Friday, September 26, 2008 3:51 PM
Page 81 of 108
PERIODIC MAINTENANCE AND ADJUSTMENT
6-23
6
The YCC-S clutch fluid reservoir is
located behind panel B. (See page6-7.)
Observe these precautions:
When checking the fluid level,
make sure that the top of the brake
and YCC-S clutch fluid reservoirs
are level.
Use only the recommended quality
brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking or
YCC-S clutch performance.
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking or YCC-S
clutch performance.
The brake and YCC-S clutch fluid
reservoir diaphragms will lose their
shape from the negative pressure
if the fluid level goes down too far.Be sure to return the diaphragms
to their original shape before rein-
stalling them.
Be careful that water or dust does
not enter the brake and YCC-S
clutch fluid reservoirs when refill-
ing. Water will significantly lower
the boiling point of the fluid and
may result in vapor lock, and dirt
may clog the ABS hydraulic unit
valves.
Brake fluid may deteriorate paint-
ed surfaces or plastic parts. Al-
ways clean up spilled fluid
immediately.
As the brake pads wear, it is nor-
mal for the brake fluid level to grad-
ually go down. However, if the
brake fluid level goes down sud-
denly, have a Yamaha dealer
check the cause.
EAU40601
Changing the brake and
YCC-S clutch fluids Have a Yamaha dealer change the
brake and YCC-S clutch fluids at the in-
tervals specified in the TIP after the pe-
riodic maintenance and lubrication
chart. In addition, have the oil seals of
the brake and YCC-S clutch master cyl-
inders and calipers as well as the brake
and YCC-S clutch hoses replaced at
the intervals listed below or whenever
they are damaged or leaking.
Oil seals: Replace every two
years.
Brake and YCC-S clutch hoses:
Replace every four years.
Recommended brake and YCC-S
clutch fluid:
DOT 4 brake fluid
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Page 87 of 108
PERIODIC MAINTENANCE AND ADJUSTMENT
6-29
6 battery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.
NOTICE
ECA16520
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (con-
stant-voltage) battery charger is re-
quired. Using a conventional battery
charger will damage the battery. If
you do not have access to a con-
stant-voltage battery charger, have aYamaha dealer charge your battery.
To store the battery
1. If the vehicle will not be used for
more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure the key is
turned to “OFF”, then discon-
nect the negative lead before
disconnecting the positive lead.
[ECA16302]
2. If the battery will be stored for more
than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in-
stallation.
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.NOTICE
ECA16530
Always keep the battery charged.
Storing a discharged battery cancause permanent battery damage.
EAU23659
Replacing the fuses The main fuse, the fuse boxes and the
ABS motor fuse are located under pan-
el A. (See page 6-7.)1. Main fuse
2. Fuse box
3. ABS motor fuse
4. ABS motor spare fuse
U2D2E3E0.book Page 29 Friday, September 26, 2008 3:51 PM
Page 88 of 108
PERIODIC MAINTENANCE AND ADJUSTMENT
6-30
6
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off
the electrical circuit in question.2. Remove the blown fuse, and then
install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15131]
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
1. Fuse box
2. Right radiator fan fuse
3. Left radiator fan fuse
4. Hazard fuse
5. Backup fuse (for odometer, clock and immo-
bilizer system)
6. ABS solenoid fuse
7. Fuel injection system fuse
8. Headlight fuse
9. Signaling system fuse
10.ABS control unit fuse
11.Ignition fuse
12.Auxiliary DC jack fuse
13.YCC-S motor control fuse
14.Spare fuse
20
0
2
714
8 9
10 11
12 13
Specified fuses:
Main fuse:
50.0 A
Headlight fuse:
25.0 A
Signaling system fuse:
15.0 A
Ignition fuse:
10.0 A
Radiator fan fuse:
15.0 A × 2
Backup fuse:
10.0 A
Hazard fuse:
10.0 A
Fuel injection system fuse:
15.0 A
ABS solenoid fuse:
20.0 A
ABS control unit fuse:
10.0 A
Auxiliary DC jack fuse:
3.0 A
ABS motor fuse:
30.0 A
YCC-S motor control fuse:
30.0 A
U2D2E3E0.book Page 30 Friday, September 26, 2008 3:51 PM
Page 96 of 108
MOTORCYCLE CARE AND STORAGE
7-2
7off any detergent residue using
plenty of water, as it is harmful
to plastic parts.
Do not use any harsh chemical
products on plastic parts. Be
sure to avoid using cloths or
sponges which have been in
contact with strong or abrasive
cleaning products, solvent or
thinner, fuel (gasoline), rust re-
movers or inhibitors, brake flu-
id, antifreeze or electrolyte.
Do not use high-pressure wash-
ers or steam-jet cleaners since
they cause water seepage and
deterioration in the following ar-
eas: seals (of wheel and swing-
arm bearings, fork and brakes),
electric components (couplers,
connectors, instruments,
switches and lights), breather
hoses and vents.
For motorcycles equipped with
a windshield: Do not use strong
cleaners or hard sponges as
they will cause dulling or
scratching. Some cleaning com-
pounds for plastic may leave
scratches on the windshield.Test the product on a small hid-
den part of the windshield to
make sure that it does not leave
any marks. If the windshield is
scratched, use a quality plastic
polishing compound after
washing.
After normal use
Remove dirt with warm water, a mild
detergent, and a soft, clean sponge,
and then rinse thoroughly with clean
water. Use a toothbrush or bottlebrush
for hard-to-reach areas. Stubborn dirt
and insects will come off more easily if
the area is covered with a wet cloth for
a few minutes before cleaning.
After riding in the rain, near the sea oron salt-sprayed roadsSince sea salt or salt sprayed on roads
during winter are extremely corrosive in
combination with water, carry out the
following steps after each ride in the
rain, near the sea or on salt-sprayed
roads.
TIPSalt sprayed on roads in the winter mayremain well into spring.
1. Clean the motorcycle with cold wa-
ter and a mild detergent, after the
engine has cooled down.
NOTICE: Do not use warm water
since it increases the corrosive
action of the salt.
[ECA10791]
2. After drying the motorcycle, apply
a corrosion protection spray on all
metal, including chrome- and nick-
el-plated, surfaces to prevent cor-
rosion.
After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
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Page 100 of 108
SPECIFICATIONS
8-2
8
4th:
28/26 (1.077)
5th:
26/28 (0.929)
Chassis:Frame type:
Diamond
Caster angle:
26.00 °
Trail:
109.0 mm (4.29 in)Front tire:Type:
Tubeless
Size:
120/70 ZR17M/C (58W)
Manufacturer/model:
METZELER/Roadtec Z6G
Manufacturer/model:
BRIDGESTONE/BT021F FRear tire:Type:
Tubeless
Size:
180/55 ZR17M/C (73W)
Manufacturer/model:
METZELER/Roadtec Z6C
Manufacturer/model:
BRIDGESTONE/BT021R FLoading:Maximum load:
208 kg (459 lb)
(Total weight of rider, passenger, cargo and
accessories)
Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
270 kPa (2.70 kgf/cm², 39 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
Loading condition:
90–208 kg (198–459 lb)
Front:
270 kPa (2.70 kgf/cm², 39 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
High-speed riding:
Front:
270 kPa (2.70 kgf/cm², 39 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)Front wheel:Wheel type:
Cast wheel
Rim size:
17M/C x MT3.50Rear wheel:Wheel type:
Cast wheel
Rim size:
17M/C x MT5.50Front brake:Type:
Dual disc brake
Operation:
Right hand operationRecommended fluid:
DOT 4
Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
135.0 mm (5.31 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type:
Coil spring/gas-oil damper
Wheel travel:
125.0 mm (4.92 in)Electrical system:Ignition system:
TCI (digital)
Charging system:
AC magnetoBattery:Model:
GT14B-4
Voltage, capacity:
12 V, 12.0 Ah
U2D2E3E0.book Page 2 Friday, September 26, 2008 3:51 PM
Page 101 of 108
SPECIFICATIONS
8-3
8
Headlight:Bulb type:
Halogen bulbBulb voltage, wattage × quantity:Headlight:
12 V, 60 W/55 W × 2
Tail/brake light:
12 V, 5.0 W/21.0 W × 2
Front turn signal light:
12 V, 21.0 W × 2
Rear turn signal light:
12 V, 21.0 W × 2
Auxiliary light:
12 V, 5.0 W × 2
License plate light:
12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light:
LED
High beam indicator light:
LED
Oil level warning light:
LED
Turn signal indicator light:
LED
Engine trouble warning light:
LED
ABS warning light:
LED
Immobilizer system indicator light:
LED
Fuses:Main fuse:
50.0 A
Headlight fuse:
25.0 A
Signaling system fuse:
15.0 A
Ignition fuse:
10.0 A
Radiator fan fuse:
15.0 A × 2
Hazard fuse:
10.0 A
Fuel injection system fuse:
15.0 A
ABS control unit fuse:
10.0 A
ABS motor fuse:
30.0 A
ABS solenoid fuse:
20.0 A
Auxiliary DC jack fuse:
3.0 A
YCC-S motor control fuse:
30.0 A
Backup fuse:
10.0 A
U2D2E3E0.book Page 3 Friday, September 26, 2008 3:51 PM
Page 104 of 108
INDEXAABS ....................................................... 3-19
ABS warning light.................................... 3-6
Accessory box....................................... 3-27
Air filter element .................................... 6-17
Anti-theft alarm (optional)...................... 3-14
Auxiliary DC jack ................................... 3-36
Auxiliary light bulb ................................. 6-33BBattery................................................... 6-28
Brake and shift pedals, checking and
lubricating ........................................... 6-24
Brake and YCC-S clutch fluid levels,
checking ............................................. 6-22
Brake and YCC-S clutch fluids,
changing ............................................. 6-23
Brake lever ............................................ 3-18
Brake lever, checking and lubricating ... 6-25
Brake pedal ........................................... 3-18CCables, checking and lubricating .......... 6-24
Care ........................................................ 7-1
Catalytic converters .............................. 3-22
Centerstand and sidestand, checking
and lubricating .................................... 6-25
Coolant.................................................. 6-15
Cowlings, opening and closing ............. 3-28DDimmer switch ...................................... 3-15EEngine break-in ....................................... 5-4
Engine idling speed, checking .............. 6-17
Engine oil and oil filter cartridge ............ 6-11
Engine stop switch ................................ 3-16Engine trouble/YCC-S indicators and
warning light ......................................... 3-5
FFinal gear oil ......................................... 6-14
Front and rear brake pads, checking .... 6-21
Front fork, adjusting .............................. 3-29
Front fork, checking .............................. 6-27
Front turn signal light ............................ 6-31
Fuel....................................................... 3-20
Fuel consumption, tips for reducing........ 5-3
Fuel tank breather/overflow hose ......... 3-22
Fuel tank cap ........................................ 3-20
Fuses, replacing ................................... 6-29GGrip warmer adjusting knob.................. 3-32HHandlebar position, adjusting ............... 3-28
Handlebar switches .............................. 3-15
Hand shift control switch....................... 3-16
Hand shift lever..................................... 3-18
Hazard switch ....................................... 3-16
Headlight beams, adjusting .................. 3-27
Headlight bulb....................................... 6-31
High beam indicator light ........................ 3-5
Horn switch ........................................... 3-16IIdentification numbers ............................ 9-1
Ignition circuit cut-off system ................ 3-34
Immobilizer system ................................. 3-1
Immobilizer system indicator light........... 3-6
Indicator and warning lights .................... 3-4KKey identification number ....................... 9-1
LLicense plate light bulb, replacing ......... 6-32MMain switch/steering lock ........................ 3-3
Maintenance and lubrication, periodic..... 6-3
Maintenance, emission control system ... 6-2
Matte color, caution ................................. 7-1
Model label .............................................. 9-2
Multi-function display............................... 3-7NNeutral indicator light .............................. 3-5OOil level warning light .............................. 3-5PPanels, removing and installing .............. 6-7
Parking .................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-15RRear brake light switch .......................... 6-21
Rear suspension, lubricating ................. 6-26
Rear view mirrors .................................. 3-29
Rider seat height, adjusting................... 3-24SSafety information ................................... 1-1
Seats ..................................................... 3-23
Shifting .................................................... 5-2
Shift pedal ............................................. 3-17
Shock absorber assembly, adjusting .... 3-31
Sidestand .............................................. 3-33
Spark plugs, checking ........................... 6-10
Specifications .......................................... 8-1
Speedometer........................................... 3-7
Starting the engine .................................. 5-1
U2D2E3E0.book Page 1 Friday, September 26, 2008 3:51 PM