engine oil YAMAHA FJR1300AS 2010 Owners Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2010, Model line: FJR1300AS, Model: YAMAHA FJR1300AS 2010Pages: 106, PDF Size: 3.72 MB
Page 6 of 106
TABLE OF CONTENTSSAFETY INFORMATION ..................1-1
DESCRIPTION ..................................2-1
Left view ..........................................2-1
Right view ........................................2-2
Controls and instruments.................2-3
INSTRUMENT AND CONTROL
FUNCTIONS.......................................3-1
YCC-S system ................................3-1
Immobilizer system .........................3-1
Main switch/steering lock ................3-3
Indicator and warning lights ............3-4
Speedometer ..................................3-7
Tachometer ....................................3-7
Multi-function display ......................3-8
Anti-theft alarm (optional) .............3-15
Handlebar switches ......................3-15
Shift pedal .....................................3-17
Hand shift lever .............................3-18
Brake lever ...................................3-18
Brake pedal ..................................3-19
ABS ..............................................3-19
Fuel tank cap ................................3-20
Fuel ...............................................3-21
Fuel tank breather/overflow
hose ..........................................3-22
Catalytic converters ......................3-22
Seats ............................................3-23
Adjusting the rider seat height ......3-24
Storage compartment ...................3-26Accessory box .............................. 3-27
Adjusting the headlight beams ..... 3-28
Handlebar position ....................... 3-28
Opening and closing the
cowlings .................................... 3-28
Rear view mirrors ......................... 3-29
Adjusting the front fork ................. 3-30
Adjusting the shock absorber
assembly ................................... 3-31
Grip warmer adjusting knob ......... 3-33
Sidestand ..................................... 3-33
Ignition circuit cut-off system ........ 3-34
Auxiliary DC jack .......................... 3-36
FOR YOUR SAFETY –
PRE-OPERATION CHECKS............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS................................. 5-1
Starting the engine ......................... 5-1
Shifting ........................................... 5-2
Tips for reducing fuel
consumption ............................... 5-3
Engine break-in .............................. 5-4
Parking ........................................... 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT................................... 6-1
Owner’s tool kit ............................... 6-1
Periodic maintenance chart for the
emission control system ............. 6-2General maintenance and
lubrication chart .......................... 6-3
Removing and installing panels ..... 6-7
Checking the spark plugs ............ 6-10
Engine oil and oil filter cartridge ... 6-11
Final gear oil ................................ 6-14
Coolant ........................................ 6-15
Air filter element ........................... 6-16
Checking the engine idling
speed ........................................ 6-17
Checking the throttle cable free
play ........................................... 6-17
Valve clearance ........................... 6-17
Tires ............................................. 6-18
Cast wheels ................................. 6-20
YCC-S clutch ............................... 6-20
Checking the brake lever free
play ........................................... 6-21
Brake light switches ..................... 6-21
Checking the front and rear brake
pads .......................................... 6-22
Checking the brake and YCC-S
clutch fluid levels ...................... 6-22
Changing the brake and YCC-S
clutch fluids ............................... 6-24
Checking and lubricating the
cables ....................................... 6-24
Checking and lubricating the
throttle grip and cable ............... 6-24
Checking and lubricating the
brake and shift pedals .............. 6-25U1DAE0E0.book Page 1 Friday, January 15, 2010 4:03 PM
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DESCRIPTION
2-1
2
EAU10410
Left view1. Accessory box (page 3-27)
2. Front fork spring preload adjusting bolt (page 3-30)
3. Front fork rebound damping force adjusting knob (page 3-30)
4. Owner’s tool kit (page 6-1)
5. Rider seat (page 3-23)
6. Passenger seat (page 3-23)
7. Final gear oil filler bolt (page 6-14)
8. Final gear oil drain bolt (page 6-14)9. YCC-S clutch fluid reservoir (page 6-22)
10.Shock absorber assembly spring preload adjusting lever (page 3-31)
11.Air filter element (page 6-16)
12.Shift pedal (page 3-17)
13.Engine oil filler cap (page 6-11)
14.Engine oil filter cartridge (page 6-11)
15.Engine oil level check window (page 6-11)U1DAE0E0.book Page 1 Friday, January 15, 2010 4:03 PM
Page 18 of 106
INSTRUMENT AND CONTROL FUNCTIONS
3-4
3To unlock the steering
Push the key into the main switch, and
then turn it to “OFF” while still pushing
it.
EAU39460
(Parking)
The steering is locked, and the tail-
lights, license plate light and auxiliary
lights are on. The hazard lights and turn
signal lights can be turned on, but all
other electrical systems are off. The
key can be removed.
The steering must be locked before the
key can be turned to“”.
NOTICE
ECA11020
Do not use the parking position for
an extended length of time, other-
wise the battery may discharge.
EAU11004
Indicator and warning lights
EAU11030
Turn signal indicator lights“”
and“”
The corresponding indicator light flash-
es when the turn signal switch is
pushed to the left or right.
1. Push.
2. Turn.
1. Left turn signal indicator light“”
2. Right turn signal indicator light“”
3. Engine trouble“”/YCC-S “SHIFT” indica-
tors and warning light
4. Anti-lock Brake System (ABS) warning
light“”
5. Neutral indicator light“”
6. High beam indicator light“”
7. Oil level warning light“”
8. Immobilizer system indicator light
ABS
U1DAE0E0.book Page 4 Friday, January 15, 2010 4:03 PM
Page 19 of 106
INSTRUMENT AND CONTROL FUNCTIONS
3-5
3
EAU11060
Neutral indicator light“”
This indicator light comes on when the
transmission is in the neutral position.
EAU11080
High beam indicator light“”
This indicator light comes on when the
high beam of the headlight is switched
on.
EAU11123
Oil level warning light“”
This warning light comes on if the en-
gine oil level is low.
The electrical circuit of the warning light
can be checked by turning the key to
“ON”. The warning light should come
on for a few seconds, and then go off.
If the warning light does not come on
initially when the key is turned to “ON”,
or if the warning light remains on, have
a Yamaha dealer check the electrical
circuit.
TIPEven if the oil level is sufficient, the
warning light may flicker when riding on
a slope or during sudden acceleration
or deceleration, but this is not a mal-
function.
EAU40518
Engine trouble“”/YCC-S
“SHIFT” indicators and warning
light
Engine trouble indicator“” andwarning lightThis indicator is displayed and the
warning light comes on or flashes if a
problem is detected in the electrical cir-cuit monitoring the engine. If this oc-
curs, have a Yamaha dealer check the
self-diagnosis system. (See page 3-13
for an explanation of the self-diagnosis
device.)
YCC-S indicator “SHIFT” and warning
lightThis indicator is displayed and the
warning light comes on if there is a mal-
function in the YCC-S. If this occurs:
The YCC-S is disabled, so it will be
impossible to shift out of the gear
you are in.
The clutch may stay engaged, so a
shuddering sensation may be felt
as you come to a stop.
1. Engine trouble indicator“” and warning
light
1. YCC-S indicator “SHIFT” and warning light
U1DAE0E0.book Page 5 Friday, January 15, 2010 4:03 PM
Page 51 of 106
FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15596
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11151
Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage.
Do not operate the vehicle if you find any problem. If a problem cannot be corrected by the procedures provided in
this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
FuelCheck fuel level in fuel tank.
Refuel if necessary.
Check fuel line for leakage.
Check the fuel tank breather/overflow hose for obstructions, cracks or damage,
and check the hose connection.3-21, 3-22
Engine oilCheck oil level in engine.
If necessary, add recommended oil to specified level.
Check vehicle for oil leakage.6-11
Final gear oilCheck vehicle for oil leakage. 6-14
CoolantCheck coolant level in reservoir.
If necessary, add recommended coolant to specified level.
Check cooling system for leakage.6-15
Front brakeCheck operation.
If soft or spongy, have Yamaha dealer bleed hydraulic system.
Check brake pads for wear.
Replace if necessary.
Check fluid level in reservoir.
If necessary, add recommended brake fluid to specified level.
Check hydraulic system for leakage.6-22, 6-22
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OPERATION AND IMPORTANT RIDING POINTS
5-1
5
EAU15951
Read the Owner’s Manual carefully to
become familiar with all controls. If
there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWA10271
Failure to familiarize yourself with
the controls can lead to loss of con-
trol, which could cause an accident
or injury.
EAU46632
TIPThis model is equipped with:
a lean angle sensor to stop the en-
gine in case of a turnover. In this
case, the multi-function display in-
dicates error code 30, but this is
not a malfunction. Turn the key to
“OFF” and then to “ON” to clear the
error code. Failing to do so will pre-
vent the engine from starting even
though the engine will crank when
pushing the start switch.
an engine auto-stop system. The
engine stops automatically if left
idling for 20 minutes. In this case,
the multi-function display indicates
error code 70, but this is not a mal-
function. Push the start switch to
clear the error code and to restart
the engine.
EAU40336
Starting the engine In order for the ignition circuit cut-off
system to enable starting, one of the
following conditions must be met:
The front or rear brake is applied
with the transmission in the neutral
position whether the sidestand is
up or down.
The front or rear brake is applied
with the transmission in gear and
the sidestand is up.
See page 3-34 for more informa-
tion.WARNING
EWA14541
Always apply the front or rear brake
while the main switch is in the “ON”
position and the transmission is in
gear, otherwise the rear wheel will
move freely.1. Turn the key to “ON” and make
sure that the engine stop switch is
set to“”.
The following warning lights, indi-
cator light and indicators should
come on for a few seconds, then
go off.
Oil level warning light
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OPERATION AND IMPORTANT RIDING POINTS
5-4
5
EAU16841
Engine break-in There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in
the engine wear and polish themselves
to the correct operating clearances.
During this period, prolonged full-throt-
tle operation or any condition that might
result in engine overheating must be
avoided.
EAU17123
0–1000 km (0–600 mi)
Avoid prolonged operation above 4500
r/min. NOTICE: After 1000 km (600
mi) of operation, the engine oil and
final gear oil must be changed, and
the oil filter cartridge or element re-
placed.
[ECA10332]
1000–1600 km (600–1000 mi)
Avoid prolonged operation above 5400
r/min.
1600 km (1000 mi) and beyond
The vehicle can now be operated nor-
mally.NOTICE
ECA10310
Keep the engine speed out of
the tachometer red zone.
If any engine trouble should oc-
cur during the engine break-in
period, immediately have a
Yamaha dealer check the vehi-
cle.
EAU40582
Parking When parking, stop the engine by turn-
ing the main switch to “OFF”, and then
remove the key.TIPWhen the main switch is turned to
“OFF” and the transmission is in gear,
the rear wheel cannot be moved.
WARNING
EWA14522
Always stop the engine using
the main switch. When the en-
gine stop switch has been used
in an emergency, be sure to ap-
ply the front or rear brake while
the main switch is still on, as the
clutch automatically disengag-
es a few seconds after the en-
gine is turned off, and the rear
wheel will move freely.
Since the engine and exhaust
system can become very hot,
park in a place where pedestri-
ans or children are not likely to
touch them and be burned.
U1DAE0E0.book Page 4 Friday, January 15, 2010 4:03 PM
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
10*Steering bearingsCheck bearing play and steering
for roughness.√√√√√
Lubricate with lithium-soap-based
grease.Every 20000 km (12000 mi)
11*Chassis fastenersMake sure that all nuts, bolts and
screws are properly tightened.√√√√√
12Brake lever pivot
shaftLubricate with silicone grease.√√√√√
13Brake pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
14Shift pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
15Sidestand, center-
standCheck operation.
Lubricate with lithium-soap-based
grease.√√√√√
16*Sidestand switchCheck operation.√√√√√√
17*Front forkCheck operation and for oil leak-
age.√√√√
18*Shock absorber as-
semblyCheck operation and shock ab-
sorber for oil leakage.√√√√
19*Rear suspension re-
lay arm and con-
necting arm
pivoting pointsCheck operation.√√√√
Lubricate with lithium-soap-based
grease.√√
20 Engine oilChange.
Check oil level and vehicle for oil
leakage.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)U1DAE0E0.book Page 4 Friday, January 15, 2010 4:03 PM
Page 63 of 106
PERIODIC MAINTENANCE AND ADJUSTMENT
6-5
6
EAU40550
TIP
The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
Hydraulic brake and YCC-S clutch service
Regularly check and, if necessary, correct the brake and YCC-S clutch fluid levels.
21Engine oil filter car-
tridgeReplace.√√√
22*Cooling systemCheck coolant level and vehicle
for coolant leakage.√√√√√
Change. Every 3 years
23 Final gear oilCheck oil level and vehicle for oil
leakage.
Change.√√√√√
24*Front and rear brake
switchesCheck operation.√√√√√√
25Moving parts and
cablesLubricate.√√√√√
26*Throttle grip hous-
ing and cableCheck operation and free play.
Adjust the throttle cable free play
if necessary.
Lubricate the throttle grip housing
and cable.√√√√√
27*Lights, signals and
switchesCheck operation.
Adjust headlight beam.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)
U1DAE0E0.book Page 5 Friday, January 15, 2010 4:03 PM
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-11
6
TIPIf a torque wrench is not available when
installing a spark plug, a good estimate
of the correct torque is 1/4–1/2 turn
past finger tight. However, the spark
plug should be tightened to the speci-
fied torque as soon as possible.
EAU19886
Engine oil and oil filter car-
tridge The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter car-
tridge replaced at the intervals speci-
fied in the periodic maintenance and
lubrication chart.
To check the engine oil level
1. Place the vehicle on the center-
stand. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Wait a few minutes until the oil set-
tles, and then check the oil level
through the check window located
at the bottom-left side of the crank-
case.TIPThe engine oil should be between the
minimum and maximum level marks.
4. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
To change the engine oil (with or
without oil filter cartridge replace-
ment)
1. Place the vehicle on a level sur-
face.
2. Start the engine, warm it up for
several minutes, and then turn it
off.
3. Place an oil pan under the engine
to collect the used oil.
Tightening torque:
Spark plug:
13 Nm (1.3 m·kgf, 9.4 ft·lbf)
1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
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