suspension YAMAHA FJR1300AS 2010 Owners Manual

TABLE OF CONTENTS
Checking and lubricating the
brake lever ................................ 6-25
Checking and lubricating the
centerstand and sidestand ........ 6-26
Lubricating the swingarm pivots ... 6-26
Lubricating the rear suspension ... 6-27
Checking the front fork ................. 6-27
Checking the steering ................... 6-28
Checking the wheel bearings ....... 6-28
Battery .......................................... 6-28
Replacing the fuses ...................... 6-30
Headlight bulb .............................. 6-31
Front turn signal light .................... 6-32
Replacing a rear turn signal light
bulb or a tail/brake light bulb ..... 6-32
Replacing the license plate light
bulb ........................................... 6-33
Auxiliary light bulb ........................ 6-33
Troubleshooting ............................ 6-34
Troubleshooting charts ................. 6-35
MOTORCYCLE CARE AND
STORAGE.......................................... 7-1
Matte color caution ......................... 7-1
Care ................................................ 7-1
Storage ...........................................7-3
SPECIFICATIONS ............................. 8-1
CONSUMER INFORMATION............. 9-1
Identification numbers .................... 9-1
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SAFETY INFORMATION
1-3
1


Do not run engine in poorly venti-
lated or partially enclosed areas
such as barns, garages, or car-
ports.


Do not run engine outdoors where
engine exhaust can be drawn into
a building through openings such
as windows and doors.
Loading
Adding accessories or cargo to your
motorcycle can adversely affect stabili-
ty and handling if the weight distribution
of the motorcycle is changed. To avoid
the possibility of an accident, use ex-
treme caution when adding cargo or
accessories to your motorcycle. Use
extra care when riding a motorcycle
that has added cargo or accessories.
Here, along with the information about
accessories below, are some general
guidelines to follow if loading cargo to
your motorcycle:
The total weight of the operator, pas-
senger, accessories and cargo must
not exceed the maximum load limit.
Operation of an overloaded vehicle
could cause an accident.When loading within this weight limit,
keep the following in mind:


Cargo and accessory weight
should be kept as low and close to
the motorcycle as possible. Se-
curely pack your heaviest items as
close to the center of the vehicle as
possible and make sure to distrib-
ute the weight as evenly as possi-
ble on both sides of the motorcycle
to minimize imbalance or instabili-
ty.


Shifting weights can create a sud-
den imbalance. Make sure that ac-
cessories and cargo are securely
attached to the motorcycle before
riding. Check accessory mounts
and cargo restraints frequently.
Properly adjust the suspension
for your load (suspension-ad-
justable models only), and
check the condition and pres-
sure of your tires.
Never attach any large or heavy
items to the handlebar, front
fork, or front fender. Theseitems, including such cargo as
sleeping bags, duffel bags, or
tents, can create unstable han-
dling or a slow steering re-
sponse.


This vehicle is not designed to
pull a trailer or to be attached to
a sidecar.
Genuine Yamaha Accessories
Choosing accessories for your vehicle
is an important decision. Genuine
Yamaha accessories, which are avail-
able only from a Yamaha dealer, have
been designed, tested, and approved
by Yamaha for use on your vehicle.
Many companies with no connection to
Yamaha manufacture parts and acces-
sories or offer other modifications for
Yamaha vehicles. Yamaha is not in a
position to test the products that these
aftermarket companies produce.
Therefore, Yamaha can neither en-
dorse nor recommend the use of ac-
cessories not sold by Yamaha or
modifications not specifically recom-
mended by Yamaha, even if sold and
installed by a Yamaha dealer.
Maximum load:
208 kg (459 lb)
U1DAE0E0.book Page 3 Friday, January 15, 2010 4:03 PM

SAFETY INFORMATION
1-4
1 Aftermarket Parts, Accessories, and
Modifications
While you may find aftermarket prod-
ucts similar in design and quality to
genuine Yamaha accessories, recog-
nize that some aftermarket accessories
or modifications are not suitable be-
cause of potential safety hazards to you
or others. Installing aftermarket prod-
ucts or having other modifications per-
formed to your vehicle that change any
of the vehicle’s design or operation
characteristics can put you and others
at greater risk of serious injury or death.
You are responsible for injuries related
to changes in the vehicle.
Keep the following guidelines in mind,
as well as those provided under “Load-
ing” when mounting accessories.


Never install accessories or carry
cargo that would impair the perfor-
mance of your motorcycle. Care-
fully inspect the accessory before
using it to make sure that it does
not in any way reduce ground
clearance or cornering clearance,limit suspension travel, steering
travel or control operation, or ob-
scure lights or reflectors.
Accessories fitted to the handle-
bar or the front fork area can
create instability due to improper
weight distribution or aerody-
namic changes. If accessories
are added to the handlebar or
front fork area, they must be as
lightweight as possible and
should be kept to a minimum.
Bulky or large accessories may
seriously affect the stability of
the motorcycle due to aerody-
namic effects. Wind may at-
tempt to lift the motorcycle, or
the motorcycle may become un-
stable in cross winds. These ac-
cessories may also cause
instability when passing or being
passed by large vehicles.
Certain accessories can dis-
place the operator from his or
her normal riding position. This
improper position limits the free-
dom of movement of the opera-tor and may limit control ability,
therefore, such accessories are
not recommended.


Use caution when adding electri-
cal accessories. If electrical acces-
sories exceed the capacity of the
motorcycle’s electrical system, an
electric failure could result, which
could cause a dangerous loss of
lights or engine power.
Aftermarket Tires and Rims
The tires and rims that came with your
motorcycle were designed to match the
performance capabilities and to provide
the best combination of handling, brak-
ing, and comfort. Other tires, rims, siz-
es, and combinations may not be
appropriate. Refer to page 6-18 for tire
specifications and more information on
replacing your tires.
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INSTRUMENT AND CONTROL FUNCTIONS
3-30
3
EAU14733
Adjusting the front fork
WARNING
EWA10180
Always adjust both fork legs equal-
ly, otherwise poor handling and loss
of stability may result.This front fork is equipped with spring
preload adjusting bolts, rebound damp-
ing force adjusting knobs and compres-
sion damping force adjusting screws.NOTICE
ECA10101
To avoid damaging the mechanism,
do not attempt to turn beyond the
maximum or minimum settings.Spring preload
To increase the spring preload and
thereby harden the suspension, turn
the adjusting bolt on each fork leg in di-
rection (a). To decrease the spring pre-
load and thereby soften the
suspension, turn the adjusting bolt on
each fork leg in direction (b).Align the appropriate groove on the ad-
justing mechanism with the top of the
front fork cap bolt.Rebound damping force
To increase the rebound damping force
and thereby harden the rebound damp-
ing, turn the adjusting knob on each
fork leg in direction (a). To decrease the
rebound damping force and thereby
soften the rebound damping, turn the
adjusting knob on each fork leg in direc-
tion (b).
1. Spring preload adjusting bolt
1. Current setting
2. Front fork cap bolt
(b) (a)
1
Spring preload setting:
Minimum (soft):
6
Standard:
4
Maximum (hard):
11. Rebound damping force adjusting knob
(b) (a)1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
10*Steering bearingsCheck bearing play and steering
for roughness.√√√√√
Lubricate with lithium-soap-based
grease.Every 20000 km (12000 mi)
11*Chassis fastenersMake sure that all nuts, bolts and
screws are properly tightened.√√√√√
12Brake lever pivot
shaftLubricate with silicone grease.√√√√√
13Brake pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
14Shift pedal pivot
shaftLubricate with lithium-soap-based
grease.√√√√√
15Sidestand, center-
standCheck operation.
Lubricate with lithium-soap-based
grease.√√√√√
16*Sidestand switchCheck operation.√√√√√√
17*Front forkCheck operation and for oil leak-
age.√√√√
18*Shock absorber as-
semblyCheck operation and shock ab-
sorber for oil leakage.√√√√
19*Rear suspension re-
lay arm and con-
necting arm
pivoting pointsCheck operation.√√√√
Lubricate with lithium-soap-based
grease.√√
20 Engine oilChange.
Check oil level and vehicle for oil
leakage.√√√√√√ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING
ANNUAL
CHECK 1000 km
(600 mi)10000 km
(6000 mi)20000 km
(12000 mi)30000 km
(18000 mi)40000 km
(24000 mi)U1DAE0E0.book Page 4 Friday, January 15, 2010 4:03 PM

SPECIFICATIONS
8-2
8
Secondary reduction ratio:
35/37 × 21/27 × 33/9 (2.698)
Transmission type:
Constant mesh 5-speed
Operation:
Left foot and left hand
Gear ratio:
1st:
43/17 (2.529)
2nd:
39/22 (1.773)
3rd:
31/23 (1.348)
4th:
28/26 (1.077)
5th:
26/28 (0.929)Chassis:Frame type:
Diamond
Caster angle:
26.00 °
Trail:
109.0 mm (4.29 in)Front tire:Type:
Tubeless
Size:
120/70 ZR17M/C (58W)
Manufacturer/model:
METZELER/Roadtec Z6G
Manufacturer/model:
BRIDGESTONE/BT021F F
Rear tire:Type:
Tubeless
Size:
180/55 ZR17M/C (73W)
Manufacturer/model:
METZELER/Roadtec Z6C
Manufacturer/model:
BRIDGESTONE/BT021R FLoading:Maximum load:
208 kg (459 lb)
(Total weight of rider, passenger, cargo and
accessories)Tire air pressure (measured on cold
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
270 kPa (2.70 kgf/cm², 39 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
Loading condition:
90–208 kg (198–459 lb)
Front:
270 kPa (2.70 kgf/cm², 39 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
High-speed riding:
Front:
270 kPa (2.70 kgf/cm², 39 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
Front wheel:Wheel type:
Cast wheel
Rim size:
17M/C x MT3.50Rear wheel:Wheel type:
Cast wheel
Rim size:
17M/C x MT5.50Front brake:Type:
Dual disc brake
Operation:
Right hand operation
Recommended fluid:
DOT 4Rear brake:Type:
Single disc brake
Operation:
Right foot operation
Recommended fluid:
DOT 4Front suspension:Type:
Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel:
135.0 mm (5.31 in)Rear suspension:Type:
Swingarm (link suspension)
U1DAE0E0.book Page 2 Friday, January 15, 2010 4:03 PM

INDEX
AABS ...................................................... 3-19
ABS warning light ................................... 3-6
Accessory box ...................................... 3-27
Air filter element.................................... 6-16
Anti-theft alarm (optional) ..................... 3-15
Auxiliary DC jack .................................. 3-36
Auxiliary light bulb................................. 6-33BBattery .................................................. 6-28
Brake and shift pedals, checking and
lubricating ........................................... 6-25
Brake and YCC-S clutch fluid levels,
checking ............................................. 6-22
Brake and YCC-S clutch fluids,
changing ............................................. 6-24
Brake lever ........................................... 3-18
Brake lever, checking and lubricating ... 6-25
Brake lever free play, checking ............ 6-21
Brake light switches .............................. 6-21
Brake pedal .......................................... 3-19CCables, checking and lubricating .......... 6-24
Care ........................................................ 7-1
Catalytic converters .............................. 3-22
Centerstand and sidestand, checking
and lubricating .................................... 6-26
Coolant ................................................. 6-15
Cowlings, opening and closing ............. 3-28DDimmer switch ...................................... 3-15EEngine break-in ...................................... 5-4
Engine idling speed, checking .............. 6-17Engine oil and oil filter cartridge ............ 6-11
Engine stop switch ................................ 3-16
Engine trouble/YCC-S indicators and
warning light .......................................... 3-5
FFinal gear oil.......................................... 6-14
Front and rear brake pads, checking .... 6-22
Front fork, adjusting .............................. 3-30
Front fork, checking...............................6-27
Front turn signal light............................. 6-32
Fuel ....................................................... 3-21
Fuel consumption, tips for reducing ........ 5-3
Fuel tank breather/overflow hose .......... 3-22
Fuel tank cap......................................... 3-20
Fuses, replacing .................................... 6-30GGrip warmer adjusting knob ..................3-33HHandlebar position, adjusting ................ 3-28
Handlebar switches ............................... 3-15
Hand shift control switch ....................... 3-17
Hand shift lever ..................................... 3-18
Hazard switch........................................ 3-16
Headlight beams, adjusting ................... 3-28
Headlight bulb ....................................... 6-31
High beam indicator light......................... 3-5
Horn switch ........................................... 3-16IIdentification numbers ............................. 9-1
Ignition circuit cut-off system ................. 3-34
Immobilizer system .................................3-1
Immobilizer system indicator light ........... 3-6
Indicator and warning lights .................... 3-4
LLicense plate light bulb, replacing......... 6-33MMain switch/steering lock ........................ 3-3
Maintenance and lubrication, periodic .... 6-3
Maintenance, emission control system ... 6-2
Matte color, caution ................................ 7-1
Model label ............................................. 9-1
Multi-function display .............................. 3-8NNeutral indicator light .............................. 3-5OOil level warning light .............................. 3-5PPanels, removing and installing .............. 6-7
Parking.................................................... 5-4
Part locations .......................................... 2-1
Pass switch ........................................... 3-15RRear suspension, lubricating ................ 6-27
Rear view mirrors.................................. 3-29
Rider seat height, adjusting .................. 3-24SSafety information ................................... 1-1
Seats..................................................... 3-23
Shifting .................................................... 5-2
Shift pedal ............................................. 3-17
Shock absorber assembly, adjusting .... 3-31
Sidestand .............................................. 3-33
Spark plugs, checking........................... 6-10
Specifications.......................................... 8-1
Speedometer .......................................... 3-7
Starting the engine.................................. 5-1
Start switch ........................................... 3-16
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