brake fluid YAMAHA FJR1300AS 2016 Owners Manual

Table of contents
Safety information ............................1-1
Description ........................................2-1
Left view ..........................................2-1
Right view........................................2-2
Controls and instruments ................2-3
Instrument an d control functions ....3-1
Immobilizer system .........................3-1
Main switch/steering lock ...............3-2
Indicator lights and warning lights ............................................3-4
Cruise control system .....................3-8
Multi-function meter unit ...............3-11
D-mode (drive mode) ....................3-23
Handlebar switches.......................3-24
YCC-S system...............................3-26
Shift pedal .....................................3-26
Hand shift lever .............................3-27
Brake lever ....................................3-28
Brake pedal ...................................3-28
ABS ...............................................3-29
Traction control system.................3-30
Fuel tank cap.................................3-31
Fuel................................................3-32
Fuel tank overflow hose ................3-33
Catalytic converters .....................3-34
Seats .............................................3-34
Adjusting the rider seat height ......3-36
Storage compartment ...................3-38
Accessory box...............................3-39
Adjusting the headlight beams......3-40
Handlebar position ........................3-40
Opening and closing the cowling vents ..........................................3-41
Rear view mirrors ..........................3-42
Adjusting the front and rear suspension.................................3-43
Sidestand ......................................3-47
Ignition circuit cut-off system........3-48
Auxiliary DC jack ...........................3-50
Cornering lights .............................3-51 For your safety – pre-operation
checks
............................................... 4-1
Operation an d important ri din g
points ................................................. 5-1
Starting the engine.......................... 5-2
Shifting ............................................ 5-3
Tips for reducing fuel consumption................................ 5-5
Engine break-in ............................... 5-6
Parking ............................................ 5-7
Perio dic maintenance an d
a d justment ........................................ 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system.............. 6-3
General maintenance and lubrication chart........................... 6-4
Removing and installing panels ...... 6-7
Checking the spark plugs ............. 6-10
Canister......................................... 6-11
Engine oil and oil filter cartridge ... 6-11
Final gear oil.................................. 6-14
Coolant ......................................... 6-15
Air filter element ............................ 6-17
Checking the engine idling
speed......................................... 6-17
Checking the throttle grip free
play ............................................ 6-18
Valve clearance ............................. 6-18
Tires .............................................. 6-19
Cast wheels .................................. 6-21
YCC-S clutch ................................ 6-22
Checking the brake lever free play ............................................ 6-22
Brake light switches ...................... 6-23
Checking the front and rear brake pads........................................... 6-23
Checking the brake and YCC-S clutch fluid levels ....................... 6-24
Changing the brake and YCC-S clutch fluids ............................... 6-26
Checking and lubricating the cables ........................................ 6-26
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Description
2-2
2
EAU63391
Right view
78 5,6
4
23
1
3
1. Storage compartment (page 3-38)
2. Fuel tank cap (page 3-31)
3. Electronically adjustable suspension system (page 3-43)
4. Windshield (page 3-13)
5. Fuses (page 6-33)
6. Battery (page 6-31)
7. Brake pedal (page 3-28)
8. Rear brake fluid reservoir (page 6-24)
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Description
2-3
2
EAU63401
Controls and instruments
12 3456 17
8,9
10
9
1. Rear view mirror (page 3-42)
2. Left handlebar switches (page 3-24)
3. Multi-function meter unit (page 3-11)
4. Main switch/steering lock (page 3-2)
5. Front brake fluid reservoir (page 6-24)
6. Right handlebar switches (page 3-24)
7. Brake lever (page 3-28)
8. Throttle grip (page 6-18)
9. Grip warmer (page 3-13)
10.Headlight beam adjusting knob (page 3-40)
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For your safety – pre-operation checks
4-1
4
EAU63440
Inspect your vehicle each time you use it to make sure the vehicle is in safe oper-
ating condition. Always follow the inspection and maintenance procedures and
schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility
of an acci dent or equipment d amage. Do not operate the vehicle if you fin d
any pro blem. If a pro blem cannot be correcte d b y the proce dures provi ded
in this manual, have the vehicle inspecte d b y a Yamaha dealer.
Before using this vehicle, check the following points:
ITEM CHECKSPAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank overflow hose for obstructions, cracks
or damage, and check hose connection. 3-32,
3-33
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-11
Final gear oil • Check vehicle for oil leakage. 6-14
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified
level.
• Check cooling system for leakage. 6-15
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-23,
6-24
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic
system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-23,
6-24
YCC-S clutch • Check operation.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-22,
6-24
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Periodic maintenance an d a djustment
6-4
6
EAU64031
General maintenance and lubrication chart
NO. ITEM
1 *Air filter element • Clean.
√√
• Replace. √√
2 *YCC-S clutch • Check operation, fluid level and
vehicle for fluid leakage. √√√√√
3 *Front brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
4 *Rear brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
5 *Brake hoses • Check for cracks or damage.
• Check for correct routing and
clamping. √√√√√
• Replace. Every 4 years
6 *Brake flui d • Change. Every 2 years
7 *Wheels • Check runout and for damage. √√√√
8 *Tires • Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
9 *Wheel bearin gs • Check bearings for looseness
or damage. √√√√
10 *Swin garm • Check operation and for exces-
sive play. √√√√
• Lubricate with lithium-soap- based grease. Every 50000 km (30000 mi)
11 *Steerin g b earin gs • Check bearing play and steer-
ing for roughness. √√√√√
• Lubricate with lithium-soap- based grease. Every 20000 km (12000 mi)
12 *Chassis fasteners • Make sure that all nuts, bolts
and screws are properly tight-
ened. √√√√√X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi ODOMETER
READINGSANNUAL CHECK
1 10203040
0.6 6 12 18 24
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Periodic maintenance an d a djustment
6-6
6
EAU40551
TIP
 The air filter needs more frequent service if you are riding in unusually wet or
dusty areas.
 Hydraulic brake and YCC-S clutch service
• Regularly check and, if necessary, correct the brake and YCC-S clutch flu- id levels.
• Every two years replace the internal components of the brake master cyl- inders and calipers as well as YCC-S clutch master and release cylinders,
and change the brake and YCC-S clutch fluids.
• Replace the brake and YCC-S clutch hoses every four years and if cracked or damaged.
27 *Throttle grip • Check operation.
• Check throttle grip free play,
and adjust if necessary.
• Lubricate cable and grip hous- ing.
• Lubricate grip warmer wire. √√√√√
28 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi ODOMETER
READINGS
ANNUAL CHECK
110203040
0.6 6 12 18 24
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Periodic maintenance an d a djustment
6-22
6
EAU40621
YCC-S clutch
This model is equipped with a hydrau-
lic clutch, therefore, it is necessary to
check the YCC-S clutch fluid level and
check the hydraulic system for leakage
before each ride. If the YCC-S clutch
plates wear out, shifting becomes
rough or clutch slippage will occur,
causing poor acceleration. If any of the
above occurs, have a Yamaha dealer
check the YCC-S clutch.
EAU37914
Checkin g the brake lever free
play
There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spon gy feelin g in the b rake
lever can in dicate the presence of
air in the hy draulic system. If there is
air in the hy draulic system, have a
Yamaha dealer blee d the system be-
fore operatin g the vehicle. Air in the
hy draulic system will diminish the
b rakin g performance, which may re-
sult in loss of control an d an acci-
d ent.
1. No brake lever free play
1
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Periodic maintenance an d a djustment
6-24
6
EAU22501Rear brake pad s
Check each rear brake pad for damage
and measure the lining thickness. If a
brake pad is damaged or if the lining
thickness is less than 0.8 mm (0.03 in),
have a Yamaha dealer replace the
brake pads as a set.EAU40593
Checkin g the brake an d
YCC-S clutch flui d levels
Before riding, check that the brake and
YCC-S clutch fluids are above the min-
imum level marks. Check the brake
and YCC-S clutch fluid levels with the
tops of the reservoirs level. Replenish
the brake and YCC-S clutch fluids if
necessary.
Front brake
Rear brake
1. Lining thickness
1
1. Minimum level mark
1. Minimum level mark
1
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Periodic maintenance an d a djustment
6-25
6
YCC-S clutch
TIP

The rear brake fluid reservoir is lo-
cated behind panel C. (See page
6-7.)
 The YCC-S clutch fluid reservoir is
located behind panel B. (See page
6-7.)
WARNING
EWA16021
Improper maintenance can result in
loss of brakin g a bility or YCC-S
clutch operation. O bserve these
precautions:  Insufficient brake or YCC-S
clutch flui d may allow air to en-
ter the b rake or YCC-S clutch
system, re ducin g brakin g or
YCC-S clutch performance.
 Clean the filler caps before re-
moving . Use only DOT 4 brake
flui d from a seale d container.
 Use only the specified b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e. 
Refill with the same type of
brake flui d. A ddin g a brake flui d
other than DOT 4 may result in a
harmful chemical reaction.
 Be careful that water or dust
d oes not enter the brake or
YCC-S clutch flui d reservoir
when refillin g. Water will si gnifi-
cantly lower the b oiling point of
the flui d an d ma y result in vapor
lock,

an d d irt may clo g the ABS
hy draulic unit valves.
NOTICE
ECA17641
Brake flui d may d amage painte d
surfaces or plastic parts. Always
clean up spille d flui d imme diately.
The brake and YCC-S clutch fluid res-
ervoir diaphragms will lose their shape
from the negative pressure if the fluid
level goes down too far. Be sure to re-
turn the diaphragms to their original
shape before reinstalling them.
As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. A low
YCC-S clutch fluid level may indicate
YCC-S clutch system leakage; there-
fore, be sure to check the YCC-S
clutch system for leakage. If the brake
or YCC-S clutch fluid level goes down
suddenly, have a Yamaha dealer check
the cause before further riding.
1. Minimum level mark
Specified b rake an d YCC-S clutch
flui d:
DOT 4 brake fluid
UPPER
LOWER
1
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Periodic maintenance an d a djustment
6-26
6
EAU40604
Chan gin g the brake an d
YCC-S clutch fluid s
Have a Yamaha dealer change the
brake and YCC-S clutch fluids at the
intervals specified in the periodic main-
tenance and lubrication chart. In addi-
tion, have the oil seals of the brake and
YCC-S clutch master cylinders and
calipers as well as the brake and
YCC-S clutch hoses replaced at the in-
tervals listed below or whenever they
are damaged or leaking.
 Oil seals: Replace every two
years.
 Brake and YCC-S clutch hoses:
Replace every four years.
EAU23098
Checkin g an d lu bricatin g the
ca bles
The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. WARNING! Dama ge to the
outer housin g of cab les may result
in internal rustin g an d cause inter-
ference with cab le movement. Re-
place damag ed cab les as soon as
possi ble to prevent unsafe con di-
tions.
[EWA10712]
Recommen ded lu bricant:
Yamaha cable lubricant or other
suitable cable lubricant
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