check engine YAMAHA FJR1300AS 2020 Owner's Manual
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2020, Model line: FJR1300AS, Model: YAMAHA FJR1300AS 2020Pages: 122, PDF Size: 3.42 MB
Page 87 of 122

Periodic maintenance an d a djustment
6-16
6
4. Install the final gear oil drain bolt
and its new gasket, and then tight-
en the bolt to the specified torque.
5. Refill with the recommended final gear oil to the brim of the filler
hole.
6. Check the oil filler bolt gasket for damage, and replace it if neces-
sary.
7. Install the oil filler bolt and its gas- ket, and then tighten the bolt to
the specified torque.
8. Check the final gear case for oil leakage. If oil is leaking, check for
the cause.
EAUS1203
Coolant
The coolant level should be checked
regularly. In addition, the coolant must
be changed at the intervals specified in
the periodic maintenance chart.
TIP
If genuine Yamaha coolant is not avail-
able, use an ethylene glycol antifreeze
containing corrosion inhibitors for alu-
minum engines and mix with distilled
water at a 1:1 ratio.
EAU54164To check the coolant level1. Wait for the engine to cool. The coolant level will vary with engine
temperature.
2. Place the vehicle on the center- stand.
3. Remove the left cowling vent pan- el. (See page 3-39.)
4. Look at the coolant reservoir.
1. Final gear oil filler bolt
2. Gasket
3. Final gear oil drain bolt
Ti ghtening torque:
Final gear oil drain bolt:
23 N·m (2.3 kgf·m, 17 lb·ft)
Recommen ded final gear oil:
Yamaha genuine shaft drive gear oil
SAE 80W-90 API GL-5
Oil quantity:
0.20 L (0.21 US qt, 0.18 Imp.qt)
Ti ghtening torque:
Final gear oil filler bolt: 23 N·m (2.3 kgf·m, 17 lb·ft)
1
2
32
Recommen ded coolant:
YAMALUBE coolant
Coolant quantity: Coolant reservoir (max level mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
Radiator (including all routes): 2.60 L (2.75 US qt, 2.29 Imp.qt)
1. Coolant reservoir
2. Maximum level mark
3. Minimum level mark
2
1 3
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Page 89 of 122

Periodic maintenance an d a djustment
6-18
6
EAU40372
Air filter element
The air filter element should be cleaned
or replaced at the intervals specified in
the periodic maintenance and lubrica-
tion chart. Have a Yamaha dealer clean
or replace the air filter element.
EAU44735
Checkin g the en gine i dlin g
spee d
Check the engine idling speed and, if
necessary, have it corrected by a
Yamaha dealer.
En gine i dlin g spee d:
1000–1100 r/min
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Page 90 of 122

Periodic maintenance an d a djustment
6-19
6
EAU21386
Checkin g the throttle grip free
play
Measure the throttle grip free play as
shown.
Periodically check the throttle grip free
play and, if necessary, have a Yamaha
dealer adjust it.
EAU21403
Valve clearance
The valves are an important engine
component, and since valve clearance
changes with use, they must be
checked and adjusted at the intervals
specified in the periodic maintenance
chart. Unadjusted valves can result in
improper air-fuel mixture, engine
noise, and eventually engine damage.
To prevent this from occurring, have
your Yamaha dealer check and adjust
the valve clearance at regular intervals.
TIP
This service must be performed when
the engine is cold.1. Throttle grip free play
Throttle grip free play:
1.0–3.0 mm (0.04–0.12 in)
1
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Page 94 of 122

Periodic maintenance an d a djustment
6-23
6
EAU40622
YCC-S clutch
This model is equipped with a hydrau-
lic clutch, therefore, it is necessary to
check the YCC-S clutch fluid level and
check the hydraulic system for leak-
age. (See page 6-25.)
TIP
If shifting becomes rough or clutch
slippage occurs, or if you notice poor
acceleration or engine stalls, have a
Yamaha dealer check the clutch for wear.
EAU37914
Checkin g the brake lever free
play
There should be no free play at the
brake lever end. If there is free play,
have a Yamaha dealer inspect the
brake system.
WARNING
EWA14212
A soft or spon gy feelin g in the b rake
lever can in dicate the presence of
air in the hy draulic system. If there is
air in the hy draulic system, have a
Yamaha dealer blee d the system be-
fore operatin g the vehicle. Air in the
hy draulic system will diminish the
b rakin g performance, which may re-
sult in loss of control an d an acci-
d ent.
1. No brake lever free play
1
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Page 107 of 122

Periodic maintenance an d a djustment
6-36
6
EAU86390
Trou bleshootin g chart
1. FuelThere is enough fuel.
There is no fuel.
Check the battery.
Supply fuel.
The engine turns over
quickly.
The engine turns over
slowly.
Try starting the
engine.
The engine does not
start.
Check the battery.
Wipe off with a dry
cloth and correct the
spark plug gap, or
replace the spark
plug(s).
Check the battery
lead connections,
and charge the
battery if necessary.
2. BatteryThe battery is good.
The engine does not
start.
Check the ignition.
3. IgnitionWet
Dry
There is compression.
There is no
compression.
The engine does not start.
Have a Yamaha dealer check the vehicle.
Have a Yamaha dealer check the vehicle.
The engine does not
start.
Check the
compression.Have a Yamaha
dealer check the
vehicle.
Remove the spark
plug and check
the electrodes.
Operate the electric
starter.
Try starting the
engine.
Check the fuel level
in the fuel tank.
4. Compression
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Page 108 of 122

Periodic maintenance an d a djustment
6-37
6
EAU86430En gine overheatin g
WARNING
EWAT1041
Do not remove the ra diator cap when the en gine an d ra diator are hot.
Scal din g hot flui d an d steam may b e blown out un der pressure, which
coul d cause serious injury. Be sure to wait until the eng ine has cooled.
Place a thick ra g, like a towel, over the ra diator cap, an d then slowly ro-
tate the cap counterclockwise to the detent to allow any resi dual pres-
sure to escape. When the hissin g soun d has stopped , press down on the
cap while turnin g it counterclockwise, an d then remove the cap.
TIP
If coolant is not available, tap water can be temporarily used instead, provided
that it is changed to the recommended coolant as soon as possible.
W ait until the engine
has cooled.
Check the coolant
le vel in the reser voir
and radiator.Add coolant.
(See TIP.)
The coolant le vel is
OK.
There is no leakage.
There is leakage.
The coolant le vel is
lo w.
Check the cooling
system for leakage.
Ha ve a Yamaha
dealer check and
repair the cooling
system.
Start the engine. If the engine o verheats again,
ha ve a Yamaha dealer check and repair the cooling
system.
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Page 118 of 122

Consumer information
9-3
9
EAU85300
Vehicle data recor din g
This model’s ECU stores certain vehi-
cle data to assist in the diagnosis of
malfunctions and for research, statisti-
cal analysis and development purpos-
es.
Although the sensors and recorded
data will vary by model, the main data
points are:
Vehicle status and engine perfor-
mance data
Fuel-injection and emission-relat-
ed data
This data will be uploaded only when a
special Yamaha diagnostic tool is at-
tached to the vehicle, such as when
maintenance checks or service proce-
dures are performed.
Vehicle data uploaded will be handled
appropriately according to the follow-
ing Privacy Policy.
Privacy Policy
Yamaha will not disclose this data to a third party except in the following cas-
es. In addition, Yamaha may provide
vehicle data to a contractor in order to
outsource services related to the han-
dling of vehicle data. Even in this case,
Yamaha will require the contractor to properly handle the vehicle data we
provided and Yamaha will appropriate-
ly manage the data. With the consent of the vehicle
owner
Where obligated by law
For use by Yamaha in litigation
When the data is not related to an
individual vehicle nor owner
https://www.yamaha-motor.eu/eu/
privacy/privacy-policy.aspx
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10-1
10
Index
A
ABS ...................................................... 3-27
ABS warning light ................................... 3-4
Accessory box...................................... 3-37
Air filter element ................................... 6-18
Auxiliary DC jack .................................. 3-46
B
Battery .................................................. 6-31
Brake and shift pedals, checking and
lubricating .......................................... 6-28
Brake and YCC-S clutch fluid levels, checking............................................. 6-25
Brake and YCC-S clutch fluids, changing ............................................ 6-27
Brake lever ........................................... 3-26
Brake lever, checking and lubricating .......................................... 6-29
Brake lever free play, checking ............ 6-23
Brake light switches ............................. 6-24
Brake pedal .......................................... 3-27
C
Cables, checking and lubricating ......... 6-27
Canister ................................................ 6-11
Care ........................................................ 7-1
Catalytic converter ............................... 3-32
Centerstand and sidestand, checking and lubricating ................................... 6-29
Coolant ................................................. 6-16
Cornering lights .................................... 3-49
Cowling vents, opening and closing .... 3-39
Cruise control indicator lights ................ 3-4
Cruise control switches ........................ 3-23
Cruise control system ............................ 3-6
D
Data recording, vehicle .......................... 9-3
Diagnostic connector ............................. 9-2
Dimmer/Pass switch ............................ 3-22
D-mode (drive mode) ........................... 3-22
E
Engine break-in ...................................... 5-1
Engine idling speed, checking ............. 6-18
Engine oil and oil filter cartridge ........... 6-11
Engine overheating............................... 6-37
Engine serial number.............................. 9-1
Engine trouble warning light................... 3-4
F
Final gear oil ......................................... 6-15
Front and rear brake pads, checking ... 6-24
Front fork, checking ............................. 6-30
Fuel....................................................... 3-30 Fuel consumption, tips for reducing ....... 5-6
Fuel tank cap ........................................ 3-30
Fuel tank overflow hose ........................ 3-32
Fuses, replacing.................................... 6-33
H
Handlebar position, adjusting ............... 3-39
Handlebar switches .............................. 3-22
Hand shift lever ..................................... 3-26
Hazard switch ....................................... 3-23
Headlight beams, adjusting .................. 3-38
High beam indicator light........................ 3-3
Horn switch........................................... 3-23
I
Identification numbers ............................ 9-1
Ignition circuit cut-off system ............... 3-47
Immobilizer system ................................. 3-1
Immobilizer system indicator light .......... 3-5
Indicator lights and warning lights .......... 3-3
M
Main switch/steering lock ....................... 3-2
Maintenance and lubrication, periodic ... 6-4
Maintenance, emission control
system .................................................. 6-3
Matte color, caution ................................ 7-1
Menu switch ......................................... 3-23
Model label ............................................. 9-1
Multi-function meter unit ........................ 3-9
N
Neutral indicator light.............................. 3-3
O
Oil level warning light .............................. 3-4
P
Panels, removing and installing .............. 6-7
Parking .................................................... 5-6
Part locations .......................................... 2-1
R
Rear view mirrors .................................. 3-41
Rider seat height, adjusting .................. 3-34
S
Safety information................................... 1-1
Seats ..................................................... 3-33
Select switch ........................................ 3-23
Shift down indicator light ........................ 3-5
Shifting .................................................... 5-4
Shift pedal............................................. 3-25
Sidestand .............................................. 3-47
Spark plugs, checking .......................... 6-10
Specifications ......................................... 8-1
Starting the engine.................................. 5-2
Steering, checking ................................ 6-30
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