YAMAHA FJR1300AS 2020 Manual PDF

Operation and important ri din g points
5-6
5
EAU16811
Tips for re ducin g fuel con-
sumption
Fuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
 Shift up swiftly, and avoid high en-
gine speeds during acceleration.
 Do not rev the engine while shift-
ing down, and avoid high engine
speeds with no load on the en-
gine.
 Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
EAU40584
Parkin g
When parking, stop the engine by turn-
ing the main switch to “OFF”, and then
remove the key.
TIP
When the main switch is turned to
“OFF” and the transmission is in gear,
the rear wheel cannot be moved.
WARNING
EWA14524
Always stop the en gine usin g
the main switch. When the en-
g ine stop switch has been used
in an emer gency, be sure to ap-
ply the front or rear brake while
the main switch is still on, as the
clutch automatically disen gag -
es a few secon ds after the en-
g ine is turne d off, an d the rear
wheel will move freely.
 Since the en gine an d exhaust
system can become very hot,
park in a place where ped estri-
ans or chil dren are not likely to
touch them and b e burne d.
 Do not park on a slope or on soft
groun d, otherwise the vehicle
may overturn, increasin g the
risk of a fuel leak an d fire.
 Do not park near grass or other
flammab le materials which
mi ght catch fire.
UB95E2E0.book Page 6 Tuesday, December 17, 2019 10:29 AM

Periodic maintenance an d a djustment
6-1
6
EAU17246
Periodic inspection, adjustment, and
lubrication will keep your vehicle in the
safest and most efficient condition
possible. Safety is an obligation of the
vehicle owner/operator. The most im-
portant points of vehicle inspection,
adjustment, and lubrication are ex-
plained on the following pages.
The intervals given in the periodic
maintenance charts should be simply
considered as a general guide under
normal riding conditions. However, de-
pending on the weather, terrain, geo-
graphical location, and individual use,
the maintenance intervals may need to
be shortened.
WARNING
EWA10322
Failure to properly maintain the vehi-
cle or performin g maintenance ac-
tivities incorrectly may increase
your risk of injury or d eath durin g
service or while usin g the vehicle. If
you are not familiar with vehicle ser-
vice, have a Yamaha d ealer perform
service.
WARNING
EWA15123
Turn off the en gine when performin g
maintenance unless otherwise
specified .
 A runnin g en gine has movin g
parts that can catch on body
parts or clothin g an d electrical
parts that can cause shocks or
fires.
 Runnin g the en gine while ser-
vicing can lead to eye injury,
b urns, fire, or car bon monoxi de
poisonin g – possi bly lea din g to d
eath. See pag e 1-3 for more in-
formation a bout car bon monox-
i d e.
WARNING
EWA15461
Brake discs, calipers, drums, an d
linin gs can b ecome very hot during
use. To avoi d possi ble burns, let
b rake components cool before
touchin g them.
UB95E2E0.book Page 1 Tuesday, December 17, 2019 10:29 AM

Periodic maintenance an d a djustment
6-2
6
EAU17303
Emission controls not only function to
ensure cleaner air, but are also vital to
proper engine operation and maximum
performance. In the following periodic
maintenance charts, the services relat-
ed to emissions control are grouped
separately. These services require
specialized data, knowledge, and
equipment. Maintenance, replace-
ment, or repair of the emission control
devices and systems may be per-
formed by any repair establishment or
individual that is certified (if applicable).
Yamaha dealers are trained and equipped to perform these particular
services.
EAU85230
Tool kit
The tool kit is in the location shown.
The information included in this manual
and the tools provided in the tool kit are
intended to assist you in the perfor-
mance of preventive maintenance and
minor repairs. However, a torque
wrench and other tools are necessary
to perform certain maintenance work
correctly.
TIP
If you do not have the tools or experi-
ence required for a particular job, have
your Yamaha dealer perform it for you.
1. Tool kit
HL
1
UB95E2E0.book Page 2 Tuesday, December 17, 2019 10:29 AM

Periodic maintenance an d a djustment
6-3
6
EAU71033
Perio dic maintenance charts
TIP
 Items marked with an asterisk should be performed by your Yamaha dealer
because these items require special tools, data, and technical skills.
 From 50000 km (30000 mi), repeat the maintenance intervals starting from
10000 km (6000 mi).
 The annual checks must be performe d every year, except if a d istance-
b ased maintenance is performe d instea d.
EAU71071
Perio dic maintenance chart for the emission control system
NO. ITEM
1 *Fuel line • Check fuel hoses for cracks or
damage.
• Replace if necessary. √√√√√
2 *Spark plu gs • Check condition.
• Adjust gap and clean.
√√
• Replace. √√
3 *Valve clearance • Check and adjust. Every 40000 km (24000 mi)
4 *Fuel injection • Check engine idle speed.
√√√√√√
• Check and adjust synchroniza- tion. √√√√√
5 *Exhaust system • Check for leakage.
• Tighten if necessary.
• Replace gaskets if necessary. √√√√√
6 *Evaporative emis-
sion control sys-
tem • Check control system for dam-
age.
• Replace if necessary. √√
7 *Air in
duction sys-
tem • Check the air cut-off valve, reed
valve, and hose for damage.
• Replace any damaged parts if necessary. √√√√√X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi ODOMETER
READINGS
ANNUAL CHECK
1 10203040
0.6 6 12 18 24
UB95E2E0.book Page 3 Tuesday, December 17, 2019 10:29 AM

Periodic maintenance an d a djustment
6-4
6
EAU71372
General maintenance an d lu brication chart
NO. ITEM
1 *Dia
gnostic system
check • Perform dynamic inspection
using Yamaha diagnostic tool.
• Check the error codes. √√√√√√
2 *Air filter element • Clean.
√√
• Replace. √√
3 *Clutch • Check operation, fluid level and
vehicle for fluid leakage. √√√√√
4 *Front brake • Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces- sary. √√√√√√
5 *Rear brake • Check operation, fluid level,
and for fluid leakage.
• Replace brake pads if neces- sary. √√√√√√
6 *Brake hoses • Check for cracks or damage.
√√√√√
• Replace. Every 4 years
7 *Brake flui d • Change. Every 2 years
8 *Wheels • Check runout and for damage.
• Replace if necessary. √√√√
9 *Tires • Check tread depth and for
damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
10 *Wheel bearin gs • Check bearing for looseness or
damage. √√√√
11 *Swin
garm pivot
b earin gs • Check operation and for exces-
sive play. √√√√
12 *Steerin g b earin gs • Check bearing assemblies for
looseness. √√ √
• Mo

derately repack with lithium-
soap-based grease. √√
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
UB95E2E0.book Page 4 Tuesday, December 17, 2019 10:29 AM

Periodic maintenance an d a djustment
6-5
6
13 *Chassis fasteners • Make sure that all nuts, bolts
and screws are properly tight-
ened. √√√√√
14 Brake lever pivot
shaft
• Lubricate with silicone grease.
√√√√√
15 Brake pe
dal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
16 Shift pe
dal pivot
shaft • Lubricate with lithium-soap-
based grease. √√√√√
17 Si
destan d, center-
stan d • Check operation.
• Lubricate with lithium-soap-
based grease. √√√√√
18 *Sidestan d switch • Check operation and replace if
necessary. √√√√√√
19 *Front fork • Check operation and for oil
leakage.
• Replace if necessary. √√√√
20 *Shock ab
sorber
assem bly • Check operation and for oil
leakage.
• Replace if necessary. √√√√
21 *Rear suspension
relay arm an
d con-
nectin g arm pivot-
in g points • Check operation.
√√√√
22 En gine oil • Change (warm engine before
draining).
• Check oil level and vehicle for oil leakage. √√√√√√
23 En
gine oil filter
cartri dge • Replace.
√√√
24 *Co
olin g syst
em• Check coolant level and vehicle
for coolant leakage. √√√√√
• Change. Every 3 years
25 *Final gear oil • Change.
• Check vehicle for oil leakage. √√√√√
26 *Front an
d rear
b rake switches • Check operation.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi ODOMETER
READINGS
ANNUAL CHECK
110203040
0.6 6 12 18 24
UB95E2E0.book Page 5 Tuesday, December 17, 2019 10:29 AM

Periodic maintenance an d a djustment
6-6
6
EAU72830
TIP
 The air filter needs more frequent service if you are riding in unusually wet or
dusty areas.
 Hydraulic brake and YCC-S clutch service
• Regularly check and, if necessary, correct the brake and YCC-S clutch flu- id levels.
• Every two years replace the internal components of the brake master cyl- inders and calipers as well as YCC-S clutch master and release cylinders,
and change the brake and YCC-S clutch fluids.
• Replace the brake and YCC-S clutch hoses every four years and if cracked or damaged.
27 *Movin
g parts an d
cab les • Lubricate.
√√√√√
28 *Throttle
grip hous-
in g an d cab le • Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous- ing, cable and grip warmer
wire. √√√√√
29 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
UB95E2E0.book Page 6 Tuesday, December 17, 2019 10:29 AM

Periodic maintenance an d a djustment
6-7
6
EAU18773
Removin g an d installin g pan-
els
The panels shown need to be removed
to perform some of the maintenance
jobs described in this chapter. Refer to
this section each time a panel needs to
be removed and installed.
EAU54133
Panel A
To remove the panel
1. Remove the bolts and the quick
fasteners.
2. Release the slot at the rear of the panel from the projection on the
right side cowling.
3. Release the slot at the front of the panel from the projection on the
front cowling, and then pull the
panel off as shown.
1. Panel A
1. Panel B
1. Panel C
1
1
1
1. Panel A
2. Bolt
3. Quick fastener
1. Slot
2. Projection
1
23
1
2
UB95E2E0.book Page 7 Tuesday, December 17, 2019 10:29 AM

Periodic maintenance an d a djustment
6-8
6
To install the panel
1. Fit the slot at the front of the panel
under the projection on the front
cowling, and then fit the slot at the
rear of the panel over the projec-
tion on the right side cowling as
shown.
TIP
Make sure that the fuses are covered
and located to the inside of the panel
lip.
2. Install the bolts and the quick fas-teners.
Panels B an d C
To remove a panel
1. Remove the seats. (See page 3-33.)
2. Remove the bolts and the quick fastener screws.
1. Slot
2. Projection
1. Slot
2. Projection
1. Slot
2. Projection
2
1
2
1
12
1. Fuse
1. Panel B
2. Quick fastener screw
3. Bolt
1
12
2
3
3
2
3
UB95E2E0.book Page 8 Tuesday, December 17, 2019 10:29 AM

Periodic maintenance an d a djustment
6-9
6 3. Pull the bottom of the panel out-
ward, pull the front of the panel
downward, and then slide the
panel forward to release it in the
rear as shown.
To install a panel
1. Place the panel in the original po- sition, and then install the bolts
and the quick fastener screws. 2. Install the seats.
1. Panel C
2. Quick fastener screw
3. Bolt
1. Panel B
12
2
2 3
3
1
1. Panel B
1
UB95E2E0.book Page 9 Tuesday, December 17, 2019 10:29 AM