check engine YAMAHA FX 2003 Owner's Guide

4-23
E
EJU18231
Adjusting the fuel injection
system
The fuel injection system was set at the
Yamaha factory. Have a Yamaha dealer ser-
vice the watercraft if necessary.
CAUTION:@ Do not attempt to adjust the fuel injection
system. If the settings are changed poor
engine performance and damage may
result.
@
EJU01824
Checking the trolling speed
1. Put the watercraft in the water.
2. Start the engine and warm it up. Use the
tachometer in the multifunction meter to
check the trolling speed.
If the trolling speed is out of specification,
have a Yamaha dealer make this adjust-
ment.Trolling speed: 1,600–1,800 r/min
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EJU01116
Troubleshooting
If you have any trouble with your watercraft, use this section to check for the possible
cause.
If you cannot find the cause, or if the procedure for replacement or repair is not described
in this Owner’s/Operator’s Manual, have a Yamaha dealer perform the necessary service.
EJU01367
Troubleshooting chart
TBC-F0P7ETROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not
startStarter motor does not turn over
Engine shut-
off switchClip not in place Install clip
2-8
Fuse Burned out Replace the fuse and
check wiring4-24
Battery Run down Recharge 4-21
Poor terminal connec-
tionsTighten as required
4-21
Terminal corroded Clean 4-5
Starter motor Faulty Have serviced by
Yamaha dealer—
Starter motor turns over
Throttle lever Squeezed Release 2-8
Fuel Empty Refill as soon as possi-
ble3-4
Stale or contaminated Have serviced by
Yamaha dealer4-10
Fuel tank Water or dirt present Have serviced by
Yamaha dealer4-10
Spark plug Fouled or defective Clean or replace 4-16
Spark plug cap Not connected or loose Connect properly 4-16
Connected to wrong
cylinderConnect properly
4-16
Fuel injection
systemFuel pump faulty Have serviced by
Yamaha dealer—
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Engine runs irregu-
larly or stallsFuel Empty Refill as soon as possi-
ble3-4
Stale or contaminated Have serviced by
Yamaha dealer4-10
Fuel tank Water or dirt present Have serviced by
Yamaha dealer4-10
Spark plug Fouled or defective Replace 4-16
Incorrect heat range Replace 4-16
Gap incorrect Adjust 4-16
Spark plug cap Loose Connect properly 4-16
Cracked, torn, or dam-
agedReplace
—
Electrical wir-
ingLoose connection Tighten or connect
properly—
Fuel injection
systemJet nozzle clogged Have serviced by
Yamaha dealer—
Warning light or
indicator blinksFuel level Empty Refill as soon as possi-
ble3-4
Engine over-
heatedJet intake clogged Clean
5-3
Check engine
warningFaulty sensors Have serviced by
Yamaha dealer—
Wate rcr af t slow or
loses powerCavitation Jet intake clogged Clean 5-3
Impeller damaged or
wornHave serviced by
Yamaha dealer—
Engine over-
heat warningEngine speed reduc-
tion control activatedClean jet intake and
cool engine2-19
Oil pressure
warningEngine speed reduc-
tion control activatedAdd oil
2-18
Spark plug Fouled or defective Replace 4-16
Incorrect heat range Replace 4-16
Gap incorrect Adjust 4-16
Spark plug
capsLoose Connect properly
4-16
Electrical wir-
ingLoose connection Tighten or connect
properly—
Fuel Stale or contaminated Have serviced by
Yamaha dealer4-10
Air filter Clogged Clean or replace 4-13
Oil buildup Replace 4-13 TROUBLE POSSIBLE CAUSE REMEDY PAGE
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EJU01118
Emergency procedures
EJU01119
Cleaning the jet intake and
impeller
If weeds or debris get caught in the intake
or impeller, cavitation can occur, causing jet
thrust to decrease even though engine
speed rises. If this condition is allowed to
continue, the engine will overheat and may
seize. If there is any sign that the jet intake
or impeller is clogged with weeds or debris,
beach the watercraft and check the intake
and impeller. Always stop the engine before
beaching the watercraft.
WARNING@ Before attempting to remove weeds or
debris from the jet intake or impeller
areas, shut the engine off and remove
the clip from the engine shut-off switch.
Severe injury or death could result from
contact with the rotating parts of the jet
pump.
1. Turn the watercraft on its side as shown.
CAUTION:@
Place a suitable clean cloth or carpet-
ing underneath the watercraft to pro-
tect it from abrasions and scratches.

Always turn the watercraft over onto
its port (left) side.

When turning the watercraft on its
side, support the bow so the handle-
bars cannot be bent or damaged.
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EJU01125
Index
A
Adjusting the fuel injection system ........ 4-23
Approval label of Emission control
certificate ................................................. 1-3
B
Battery ............................................ 3-10, 4-5
Beaching the watercraft ........................ 3-32
Bilge ........................................................ 3-9
Boarding alone ...................................... 3-25
Boarding and starting in deep water ..... 3-25
Boarding with passengers ..................... 3-26
Bow down.............................................. 2-14
Bow up .................................................. 2-14
C
Capsized watercraft .............................. 3-27
Changing the engine oil ........................ 4-11
Check engine warning indicator ............ 2-17
Checking the air filter element............... 4-13
Checking the trolling speed ................... 4-23
Cleaning and adjusting the
spark plugs ............................................ 4-16
Cleaning the jet intake and impeller ........ 5-3
Cleaning the watercraft ........................... 4-6
Connecting the jumper cables................. 5-6
Cooling water pilot outlet ................ 2-9, 3-15
Cruising limitations ................................ 1-12
D
Docking the watercraft .......................... 3-32
E
Emergency procedures ........................... 5-3
Emission control information
(For Canada only) ................................... 1-3
Engine break-in ..................................... 3-16
Engine compartment ............................... 3-6
Engine oil ................................................ 3-3
Engine oil level ........................................ 3-7
Engine overheat warning indicator ........ 2-19
Engine serial number .............................. 1-2
Engine shut-off cord (lanyard) ............... 3-14
Engine shut-off switch ............................. 2-8Engine stop switch .................................. 2-7
Enjoy your watercraft responsibly ......... 1-19
F
Filling the fuel tank .................................. 3-4
Fire extinguisher .................................... 3-11
Flushing the cooling system .................... 4-1
Front seat ................................................ 2-6
Front storage compartment ................... 2-20
Fuel and oil.............................................. 3-1
Fuel level ................................................. 3-6
Fuel meter ............................................. 2-16
Fuel system ............................................. 4-4
Fuel tank ............................................... 4-10
Fuel tank filler cap ................................... 2-7
Fuel warning indicator ........................... 2-18
G
Gasohol ................................................... 3-2
Gasoline .................................................. 3-1
Getting to know your watercraft ............ 3-21
Glove compartment ............................... 2-21
H
Handgrip ................................................ 2-14
Hazard information ................................ 1-16
Hood........................................................ 2-7
Hour meter/Voltmeter ............................ 2-17
Hull Identification Number (HIN).............. 1-2
I
Identification numbers ............................. 1-1
Important labels ....................................... 1-4
Inspecting and adjusting the
throttle cable.......................................... 4-14
Inspecting the battery ............................ 4-21
Inspecting the fuel system ..................... 4-10
Inspecting the jet thrust nozzle angle .... 4-14
Inspecting the QSTS mechanism .......... 4-15
Inspecting the shift cable ....................... 4-14
J
Jet unit................................................... 3-14
Jumping the battery ................................. 5-5
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L
Label location .......................................... 1-4
Launching the watercraft ....................... 3-17
Learning to operate your watercraft ...... 3-21
Leaving the watercraft ........................... 3-20
Limitations on who may operate
the watercraft ........................................ 1-11
Location of main components ................. 2-1
Lubrication............................................... 4-3
Lubrication points .................................. 4-18
M
Maintenance and adjustments ................ 4-7
Manufactured date label.......................... 1-3
Multifunction meter ....................... 2-15, 3-15
O
Oil pressure warning indicator............... 2-18
Operating your watercraft...................... 3-21
Operation .............................................. 3-16
Operation of controls and other
functions .................................................. 2-5
Operation requirements ........................ 1-13
Other labels ............................................. 1-9
Owner’s/Operator’s Manual and
tool kit ...................................................... 4-8
P
Periodic maintenance chart..................... 4-9
Post-operation checks........................... 3-34
Pre-operation check list........................... 3-5
Pre-operation check points ..................... 3-6
Pre-operation checks .............................. 3-5
Primary Identification (PRI-ID)
number .................................................... 1-1
Q
Quick Shift Trim System (QSTS)
selector.................................................. 2-13
R
Rear seat................................................. 2-5
Recommended equipment .................... 1-15
Replacing the fuse ................................ 4-24
Reverse on waterways .......................... 3-33
Riding watercraft with passengers ........ 3-22
Rough water operation .......................... 3-33S
Safe boating rules ................................. 1-19
Safety information ................................. 1-11
Seat storage compartment .................... 2-21
Shift lever .............................................. 2-12
Shift lever and reverse gate .................. 3-13
Specifications ........................................ 4-25
Speedometer......................................... 2-16
Starting and boarding in shallow
water ..................................................... 3-24
Starting from a dock .............................. 3-24
Starting the engine ................................ 3-18
Starting the watercraft ........................... 3-23
Start switch.............................................. 2-9
Steering system ...........................2-10, 3-12
Stopping the engine .............................. 3-20
Stopping the watercraft ......................... 3-31
Storage.................................................... 4-1
Storage compartments .......................... 2-20
Submerged watercraft ............................. 5-8
Switches ................................................ 3-15
T
Tachometer ........................................... 2-16
Throttle .................................................. 3-12
Throttle lever ........................................... 2-8
Tilt lever ................................................. 2-11
Towing the watercraft .............................. 5-7
Transporting .......................................... 3-36
Troubleshooting ...................................... 5-1
Troubleshooting chart ............................. 5-1
Turning the watercraft ........................... 3-29
W
Warning labels ........................................ 1-5
Watercraft characteristics ...................... 1-16
Water separator ...................................... 3-8
Water-skiing .......................................... 1-17
Y
Yamaha Engine Management
System (YEMS) ..................................... 2-15
UF1B71.book Page 2 Tuesday, November 12, 2002 4:17 PM