service YAMAHA FX HO 2006 Owners Manual

3-14
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EJU20620
Quick Shift Trim System (QSTS)
Check the shift lock lever and the QSTS
selector for proper operation.
1. Operate the shift lock lever and the
QSTS selector to check that they oper-
ate properly.
2. Check that the QSTS selector locks
when the lever is released.
3. Check that the selector turns smoothly
when the lever is squeezed and held in
place.
4. Check that the angle of the jet thrust
nozzle changes when the selector is
shifted from neutral to bow up or bow
down.
If the mechanism does not work properly,
have a Yamaha dealer service it.
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EJU18121
Storage
WARNING@ Always place the watercraft upright in a
horizontal position when storing it, oth-
erwise fuel could leak out into the engine
or engine compartment, which could
result in a fire hazard.
@
Storage for prolonged periods of time,
such as winter storage, requires preventa-
tive maintenance to ensure against deterio-
ration. It is advisable to have the watercraft
serviced by a Yamaha dealer prior to stor-
age. However, the following procedures can
be performed by the owner.
EJU18132
Flushing the cooling system
Flushing the cooling system is essential
to prevent the cooling system from being
clogged with salt, sand, or dirt.
CAUTION:@
Do not supply water to the cooling
water passages when the engine is not
running. The water could flow back
through the muffler into the crankcase
causing severe engine damage.

Do not run the engine of the watercraft
for more than 15 seconds without sup-
plying water, otherwise the engine may
overheat.
@
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4-8
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WARNING@
Be sure to turn off the engine when
you perform maintenance unless oth-
erwise specified, otherwise an acci-
dent or injury could result from
unexpected operation, moving parts,
or electric shock. If the owner is not
familiar with watercraft servicing, this
work should be done by a Yamaha
dealer. Improperly serviced compo-
nents could fail or stop operating cor-
rectly, which could result in an
accident.

Modifications to this watercraft not
approved by Yamaha may cause loss
of performance or excessive noise and
exhaust emissions, or render it unsafe
for use. Consult a Yamaha dealer
before attempting any changes.
@
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4-9
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EJU22371
Owner’s/Operator’s Manual
and tool kit
It is advisable always to carry the
Owner’s/Operator’s Manual and tool kit with
you whenever you use the watercraft. For
your convenience, a storage compartment
1 is provided on the watercraft for the man-
ual and tool kit.
NOTE:@ To protect these materials from water dam-
age, it would be a good idea to put them in a
waterproof bag.
@
The service information included in this
manual is intended to provide you, the
owner, with the necessary information for
completing your own preventive mainte-
nance and minor repairs. The tools provided
in the tool kit are sufficient for this purpose,
except that a torque wrench may also be
necessary to tighten nuts and bolts.
2Tool bag
3Screwdriver
416 mm box wrench
510/12 mm box wrench
6Pliers
7Open-end wrench
8Garden hose adapter
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4-11
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EJU18160
Inspecting the fuel system
WARNING@ Gasoline is highly flammable and explo-
sive. Failure to check for and repair any
fuel leakage could result in fire or explo-
sion. A fire or explosion can cause
severe injury or death. Shut off the
engine. Do not smoke. Avoid spilling
gasoline.
Fuel in hose is pressurized.
Fuel can spray out and cause injury or a
fire hazard if fuel line is disconnected.
Do not attempt to run engine with fuel
line disconnected.
@
Check the fuel system for leaks, cracks,
or malfunctions. If any problem is found,
consult a Yamaha dealer.
Check:

Fuel tank for water or dirt.

Fuel tank cap (seal) for damage.

Fuel tank for damage, cracks or leakage.

Fuel hose joint for leakage.

Fuel hose for cracks or other damage.

Air bleeding passages for leakage.
EJU18410
Fuel tank
Check the fuel tank 1 for leakage or
water in the tank. If water is found in the fuel
system or if the fuel tank needs to be
cleaned, have a Yamaha dealer service the
watercraft.
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4-15
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EJU18970
Inspecting the jet thrust nozzle
angle
Check for smooth operation of the handle-
bars and jet thrust nozzle.
Turn the handlebars as far as possible to
the right and left and check that the distance
between the jet thrust nozzle and the
bracket of the reverse gate are equal on
right and left sides.
If steering is stiff or misadjusted, have a
Yamaha dealer service it.
EJU18520
Inspecting the shift cable
Place the shift lever in the reverse posi-
tion.
Make sure that the reverse gate makes
contact with the stopper 1 on the bracket,
and that the arm 2 makes contact with the
reverse gate.
If the reverse gate does not reach the cor-
rect positions, have a Yamaha dealer ser-
vice it.
EJU11040
Inspecting and adjusting the
throttle cable
Check that the throttle cable moves back
to the set position smoothly and that free
play is within specification.
1. Squeeze and release the throttle lever. If
the lever does not return smoothly, have
a Yamaha dealer service it.
2. Adjust free play a by loosening the lock-
nut 1 and turning the adjuster 2. Distance A and B: A = B
Throttle lever free play:
4–7 mm (0.16–0.28 in)
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4-16
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EJU21070
Cleaning and adjusting the
spark plugs
The spark plug is an important engine
component and is easy to inspect. The con-
dition of the spark plug can indicate some-
thing about the condition of the engine. For
example, if one spark plug shows a distinctly
different color, the engine could be defec-
tive. Do not attempt to diagnose any prob-
lems yourself. Have a Yamaha dealer
service the watercraft.
Remove and inspect the spark plugs peri-
odically; heat and deposits will cause the
spark plugs to slowly break down and erode.
If electrode erosion becomes excessive, or if
carbon and other deposits are excessive,
replace the spark plug with the specified
plug.
Removing a spark plug:
1. Remove the air filter case cover and air
filter element. (See page 4-14 for air filter
removal and installation procedures.)
2. Remove the spark plug cap.
CAUTION:@ Do not use any tools to remove or install
the spark plug cap, otherwise the igni-
tion coil coupler may get damaged. The
spark plug cap may be difficult to remove
because the rubber seal on the end of
the cap fits tightly. To remove the spark
plug cap, simply twist it back and forth
while pulling it up; to install it, twist it
back and forth while pushing it down.
@
3. Remove the spark plug.
Specified spark plug: NGK CR9EB
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EJU11160
Troubleshooting
If you have any trouble with your watercraft, use this section to check for the possible
cause.
If you cannot find the cause, or if the procedure for replacement or repair is not described
in this Owner’s/Operator’s Manual, have a Yamaha dealer perform the necessary service.
EJU13670
Troubleshooting chart
TBC-F0P7ETROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not
startStarter motor does not turn over
Yamaha
Security
SystemLock mode selected Select unlock mode
2-21
Engine shut-
off switchClip not in place Install clip
2-10
Fuse Burned out Replace the fuse and
check wiring4-24
Battery Run down Recharge 4-21
Poor terminal connec-
tionsTighten as required
4-21
Terminal corroded Clean 4-5
Starter motor Faulty Have serviced by
Yamaha dealer—
Starter motor turns over
Throttle lever Squeezed Release 2-11
Fuel Empty Refill as soon as possi-
ble3-4
Stale or contaminated Have serviced by
Yamaha dealer4-11
Fuel tank Water or dirt present Have serviced by
Yamaha dealer4-11
Spark plug Fouled or defective Clean or replace 4-16
Spark plug cap Not connected or loose Connect properly 4-16
Connected to wrong
cylinderConnect properly
4-16
Fuel injection
systemFuel pump faulty Have serviced by
Yamaha dealer—
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5-2
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Engine runs irregu-
larly or stallsFuel Empty Refill as soon as possi-
ble3-4
Stale or contaminated Have serviced by
Yamaha dealer4-11
Fuel tank Water or dirt present Have serviced by
Yamaha dealer4-11
Spark plug Fouled or defective Replace 4-16
Incorrect heat range Replace 4-16
Gap incorrect Adjust 4-16
Spark plug cap Loose Connect properly 4-16
Cracked, torn, or dam-
agedReplace
—
Electrical wir-
ingLoose connection Tighten or connect
properly—
Fuel injection
systemJet nozzle clogged Have serviced by
Yamaha dealer—
Warning light or
indicator blinksFuel level Empty Refill as soon as possi-
ble3-4
Engine over-
heatedJet intake clogged Clean
5-3
Check engine
warningFaulty sensors Have serviced by
Yamaha dealer—
Wate rcr af t slow or
loses powerYamaha
Security
SystemLow-RPM mode
selectedSelect normal mode
2-22
Cavitation Jet intake clogged Clean 5-3
Impeller damaged or
wornHave serviced by
Yamaha dealer—
Engine over-
heat warningEngine speed reduc-
tion control activatedClean jet intake and
cool engine2-30
Oil pressure
warningEngine speed reduc-
tion control activatedAdd oil
2-30
Spark plug Fouled or defective Replace 4-16
Incorrect heat range Replace 4-16
Gap incorrect Adjust 4-16
Spark plug
capsLoose Connect properly
4-16
Electrical wir-
ingLoose connection Tighten or connect
properly—
Fuel Stale or contaminated Have serviced by
Yamaha dealer4-11
Air filter Clogged Clean or replace 4-14
Oil buildup Replace 4-14 TROUBLE POSSIBLE CAUSE REMEDY PAGE
E_F1X-70.book Page 2 Friday, August 26, 2005 11:00 AM