check engine YAMAHA FX HO 2012 Owner's Manual

Maintenance
91
EJU33768
Maintenance
Periodic checks and lubrication will keep your
watercraft in the safest and most efficient con-
dition possible. Therefore, make sure to carry
out the periodic maintenance. Safety is an ob-
ligation of the watercraft owner. Proper main-
tenance must be carried out to keep the
exhaust emission and sound levels within the
regulated limits. The most important points of
watercraft inspection and lubrication are ex-
plained on the following pages.
See a Yamaha dealer for genuine Yamaha re-
placement parts and optional accessories de-
signed for your watercraft.
Remember, failures that are the result of the
installation of parts or accessories which are
not qualitatively equivalent to genuine
Yamaha parts are not covered by the limited
warranty.
Maintenance, replacement, or repair of the
emission control devices and system may
be performed by any marine SI engine re-
pair establishment or individual. Warranty
repair, however, must be performed at an
authorized Yamaha marine dealership.
WARNING
EWJ00311
Be sure to turn off the engine when you
perform maintenance unless otherwise
specified. If you are not familiar with ma-
chine servicing, this work should be done
by a Yamaha dealer or other qualified me-
chanic.
EJU33802Tool kit
A tool kit is included with this watercraft. Place
the tool kit in a waterproof bag and alwayscarry it with you whenever you use the water-
craft.
EJU42020Removing and installing the engine
cover
The engine cover is removable.
To remove the engine cover:
(1) Remove the seats. (See page 46 for seat
removal and installation procedures.)
(2) Remove the engine cover screws.
1Tool bag
2Screwdriver
3Garden hose adapter
410/12 mm box wrench
5Pliers
6Open-end wrench
1Engine cover screw
1
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Maintenance
93
EJU37062Periodic maintenance chart
The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
Yamaha dealer perform the checks in the following chart. However, maintenance may need to
be performed more frequently depending on your operating conditions. If you have any ques-
tions, consult a Yamaha dealer.
This “ ” mark indicates items to be checked and serviced by a Yamaha dealer.
Item OperationInitial Thereafter every
Page 10
hours50 hours100
hours200
hours
6
months12
months12
months24
months
Spark plugsCheck, clean, replace —
Lubrication pointsLubricate —
Internal engine
componentsSpray lubricant —
Intermediate hous-
ingLubricate —
Fuel systemCheck —
Fuel tankCheck, clean —
Engine idling
speedCheck, adjust —
Throttle shaftCheck —
Water inlet strain-
erCheck, clean —
Bilge strainerClean —
Electric bilge
pump strainerClean —
ImpellerCheck —
Jet thrust nozzle
angleCheck, adjust —
Steering masterCheck, adjust —
Q.S.T.S. mecha-
nismCheck, adjust —
Shift cable and re-
verse gateCheck, adjust —
Stern drain plugsCheck, replace —
BatteryCheck, charge —
Rubber couplingCheck —
Engine mountCheck —
UF2T70E0.book Page 93 Thursday, December 29, 2011 2:12 PM

Maintenance
94
EJU36942Engine oil and oil filter
WARNING
EWJ00340
Engine oil is extremely hot immediately af-
ter the engine is turned off. Coming in con-
tact with or getting any engine oil on your
clothes could result in burns.
NOTICE
ECJ00991
Do not run the engine with too much or not
enough oil in the engine, otherwise the en-
gine could be damaged.
It is recommended to have a Yamaha dealer
change the engine oil and the engine oil filter.
However, if you choose to change the oil and
filter on your own, consult a Yamaha dealer.
Nuts and boltsCheck —
Air filter elementCheck —
Engine oilReplace 94
Oil filterReplace 94
Valve clearanceCheck, adjust — Item OperationInitial Thereafter every
Page 10
hours50 hours100
hours200
hours
6
months12
months12
months24
months
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Trouble recovery
96
EJU34561
Troubleshooting
If you have any trouble with your watercraft, use the troubleshooting chart to check for the pos-
sible cause.
If you cannot find the cause, consult a Yamaha dealer.
EJU42351Troubleshooting chart
Confirm the possible cause and remedy, and then refer to the applicable page.
TROUBLE POSSIBLE CAUSE REMEDY PAGE
Engine does not
start (Starter motor
does not turn over)Yamaha Se-
curity SystemLock mode selected Select unlock mode
27
Engine shut-
off switchClip not in place Install clip
28
Fuse Burned out Replace fuse and
check wiring100
Battery Run down Recharge 86
Poor terminal con-
nectionsTighten as required
86
Terminal corroded Clean or replace 86
Starter motor Faulty Have serviced by
Yamaha dealer—
Engine does not
start (Starter motor
turns over)Throttle lever Squeezed Release 28
Fuel Fuel tank empty Refill as soon as pos-
sible55
Stale or contaminat-
edHave serviced by
Yamaha dealer—
Fuel tank Water or dirt present Have serviced by
Yamaha dealer—
Spark plug Fouled or defective Have serviced by
Yamaha dealer—
Spark plug
capNot connected or
looseHave serviced by
Yamaha dealer—
Connected to wrong
cylinderHave serviced by
Yamaha dealer—
Fuel injec-
tion systemFuel pump faulty Have serviced by
Yamaha dealer—
Throttle lever Faulty Have serviced by
Yamaha dealer—
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Trouble recovery
97
Engine runs irregu-
larly or stallsFuel Fuel tank empty Refill as soon as pos-
sible55
Stale or contaminat-
edHave serviced by
Yamaha dealer—
Fuel tank Water or dirt present Have serviced by
Yamaha dealer—
Spark plug Fouled or defective Have serviced by
Yamaha dealer—
Incorrect heat range Have serviced by
Yamaha dealer—
Gap incorrect Have serviced by
Yamaha dealer—
Spark plug
capNot connected or
looseHave serviced by
Yamaha dealer—
Cracked, torn, or
damagedHave serviced by
Yamaha dealer—
Electrical wir-
ingLoose connection Have serviced by
Yamaha dealer—
Fuel injec-
tion systemFaulty or clogged in-
jectorsHave serviced by
Yamaha dealer—
Warning light or in-
dicator blinks or
comes onFuel level
warningFuel tank empty Refill as soon as pos-
sible55
Oil pressure
warningOil pressure dropped Have serviced by
Yamaha dealer44
Engine over-
heat warningJet intake clogged Clean
99
Check engine
warningFaulty sensors Have serviced by
Yamaha dealer45 TROUBLE POSSIBLE CAUSE REMEDY PAGE
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Trouble recovery
99
EJU34623
Emergency procedures EJU34634Cleaning the jet intake and impeller
WARNING
EWJ00782
Before attempting to remove weeds or de-
bris from the jet intake or impeller area,
shut the engine off and remove the clip
from the engine shut-off switch. Severe in-
jury or death could result from coming in
contact with the rotating parts of the jet
pump.
If weeds or debris gets caught in the jet intake
or impeller, cavitation can occur, causing jet
thrust to decrease even though engine speed
rises. If this condition is allowed to continue,
the engine will overheat and may seize.
NOTICE: If weeds or debris gets caught in
the jet intake, do not operate the watercraft
above trolling speed until they have been
removed.
[ECJ00653]
If there is any sign that the jet intake or impel-
ler is clogged with weeds or debris, return to
shore and check the intake and impeller. Al-ways stop the engine before beaching the wa-
tercraft.
(1) Place a suitable clean cloth or carpeting
underneath the watercraft to protect it
from abrasions and scratches. Turn the
watercraft on its side as shown. NOTICE:
Always turn the watercraft over onto
its port (left) side. When turning the
watercraft on its side, support the bow
so that the handlebars are not bent or
damaged.
[ECJ00661]
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Index
A
Adjustable tilt steering system.................. 30
Adjustable tilt steering system checks ..... 67
After removing the watercraft from the
water ..................................................... 84
Analog speedometer/tachometer ............. 40
B
Battery care .............................................. 86
Battery checks.......................................... 65
Battery, jumping ..................................... 100
Beaching and docking the watercraft ....... 83
Beverage holders ..................................... 52
Bilge pump fuse, replacing ..................... 102
Bilge water check ..................................... 65
Bilge water, draining................................. 58
Bilge water, draining on land .................... 58
Bilge water, draining on water .................. 59
Boarding alone ......................................... 78
Boarding and starting off from a dock ...... 82
Boarding the watercraft ............................ 78
Boarding with passenger(s) ..................... 79
Bow eye ................................................... 48
Bow storage compartment ....................... 49
Builder’s plate............................................. 2
C
Capsized watercraft ................................. 82
Check engine warning.............................. 45
Cleaning ................................................... 89
Cleaning the watercraft ............................ 86
Cleat ......................................................... 48
Cooling water pilot outlet .......................... 30
Cooling water pilot outlet check ............... 71
Craft Identification Number (CIN) ............... 1
Cruise assist............................................. 37
Cruising limitations ................................... 12
D
Digital speedometer ................................. 41
E
Emergency procedures ............................ 99
Engine break-in ........................................ 61
Engine compartment check...................... 64
Engine cover, removing and installing ..... 91
Engine idling speed check ....................... 71
Engine oil ................................................. 57
Engine oil and oil filter .............................. 94Engine oil level check............................... 65
Engine oil requirements ........................... 57
Engine overheat warning ......................... 44
Engine serial number ................................. 1
Engine shut-off cord (lanyard) check ....... 69
Engine shut-off switch .............................. 28
Engine stop switch ................................... 28
Engine unit check ..................................... 65
Enjoy your watercraft responsibly ............ 20
Equipment ................................................ 46
F
Fire extinguisher check ............................ 70
Fire extinguisher holder and cover ........... 54
Fire extinguisher holder, cover, and
band checks.......................................... 70
Flushing the cooling water passages ....... 85
Fuel .......................................................... 55
Fuel level check ....................................... 64
Fuel level meter ........................................ 43
Fuel level warning .................................... 43
Fuel requirements .................................... 55
Fuel system checks .................................. 64
Fuses, replacing ..................................... 100
G
Getting to know your watercraft ............... 72
Glossary, watercraft ................................. 21
Glove compartment .................................. 50
H
Handgrip ................................................... 47
Hazard information ................................... 16
Hood check .............................................. 71
Hour meter/voltmeter ............................... 42
Hull and deck check ................................. 70
I
Identification numbers ................................ 1
Information display ................................... 41
J
Jet intake and impeller, cleaning .............. 99
Jet intake checks ...................................... 70
Jumper cables, connecting .................... 100
L
Labels, important ........................................ 4
Labels, other .............................................. 9
Labels, warning .......................................... 5
Launching the watercraft .......................... 73
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Index
Learning to operate your watercraft ......... 72
Leaving the watercraft .............................. 74
Limitations on who may operate the
watercraft .............................................. 11
Long-term storage .................................... 89
Low RPM Mode........................................ 35
Lubrication................................................ 89
M
Main components, location of .................. 22
Maintenance............................................. 91
Manufactured date label............................. 2
Model information....................................... 2
Multifunction information center ............... 40
Multifunction information center check ..... 71
N
No-wake mode ......................................... 36
O
Oil pressure warning ................................ 44
Operating in weeded areas ...................... 83
Operating the watercraft........................... 74
Operating the watercraft in reverse or
neutral ................................................... 77
Operating your watercraft......................... 72
Operation requirements ........................... 13
P
Periodic maintenance chart...................... 93
Post-launch checks .................................. 71
Post-operation care .................................. 85
Pre-launch checks.................................... 64
Pre-operation check points ...................... 64
Pre-operation checklist............................. 62
Primary Identification (PRI-ID) number ...... 1
Pull-up cleats (FX Cruiser HO)................. 49
Q
Quick Shift Trim System (Q.S.T.S.) ......... 33
Quick Shift Trim System (Q.S.T.S.)
checks................................................... 67
R
Reboarding grip........................................ 47
Reboarding step ....................................... 47
Recommended equipment ....................... 15
Remote control transmitter ....................... 26
Remote control transmitter check ............ 69
Riding position.......................................... 73
Rustproofing ............................................. 90S
Safe boating rules .................................... 19
Safety equipment check ........................... 70
Seats ........................................................ 46
Shift system.............................................. 32
Shift system checks ................................. 68
Start switch............................................... 28
Starting off ................................................ 81
Starting off from a trailer ........................... 82
Starting the engine on water .................... 73
Steering system ....................................... 29
Steering system checks ........................... 66
Stern drain plug checks ............................ 70
Stern eyes ................................................ 48
Stern storage compartment ...................... 51
Stopping the engine ................................. 74
Stopping the watercraft ............................ 76
Storage compartment checks .................. 69
Storage compartments ............................. 49
Submerged watercraft ............................ 104
Switch checks .......................................... 69
T
Throttle lever ............................................ 29
Throttle lever checks ................................ 68
Tool kit...................................................... 91
Towing the watercraft ............................. 103
Transporting on a trailer ........................... 60
Troubleshooting ....................................... 96
Troubleshooting chart .............................. 96
Turning the watercraft .............................. 75
W
Water separator ....................................... 31
Water separator check ............................. 64
Watercraft characteristics ......................... 16
Watercraft control functions ..................... 26
Watercraft operation functions ................. 32
Watercraft operation modes ..................... 35
Water-skiing ............................................. 18
Watertight storage compartments ............ 52
Y
Yamaha Security System ......................... 27
Yamaha Security System settings ........... 27
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