warning YAMAHA FX SHO 2009 Owner's Guide
[x] Cancel search | Manufacturer: YAMAHA, Model Year: 2009, Model line: FX SHO, Model: YAMAHA FX SHO 2009Pages: 108, PDF Size: 8.04 MB
Page 93 of 108
Maintenance and care
86
(5) Install the front and rear handlebar cov-
ers as shown in the illustration, and then
install the ten screws.
EJU37041Cleaning and adjusting the spark
plugs
WARNING
EWJ00350
Be careful not to damage the insulator
when removing or installing a spark plug.
A damaged insulator could allow sparks to
escape, which could result in a fire or ex-
plosion.
The spark plug is an important engine compo-
nent and is easy to inspect. The condition of
the spark plug can indicate something about
the condition of the engine. For example, if
one spark plug has a distinctly different color,
the engine could require servicing. Do not at-
tempt to diagnose any problems yourself.
Have a Yamaha dealer service the watercraft.Remove and inspect the spark plugs periodi-
cally; heat and deposits will cause the spark
plugs to slowly break down and erode. If elec-
trode erosion becomes excessive, or if carbon
and other deposits are excessive, replace the
spark plug with the specified plug.
To remove a spark plug:
(1) Remove the seats. (See page 25 for seat
removal and installation procedures.)
(2) Remove the engine cover screws, and
then remove the engine cover.
(3) Remove the spark plug cap bolts, and
then remove the spark plug cap.
NOTICE: Do not use any tools to re-
move or install the spark plug cap,
otherwise the ignition coil coupler
could be damaged. The spark plug
cap may be difficult to remove be-
cause the rubber seal on the end of
the cap fits tightly. To remove the
spark plug cap, simply twist it back
and forth while pulling it up; to install
it, twist it back and forth while pushing
it down.
[ECJ00211]
Specified spark plug:
LFR6A
1Engine cover screw
2Engine cover
1 2
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Maintenance and care
89
EJU34452Checking the battery
Check the level of the battery electrolyte and
make sure that the negative (–) and positive
(+) battery leads are tightened securely.
WARNING
EWJ00791
Battery electrolyte is poisonous and dan-
gerous, causing severe burns, etc. Elec-
trolyte contains sulfuric acid. Avoid
contact with skin, eyes, or clothing.
Antidotes
External: Flush with water.
Internal: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten
egg, or vegetable oil. Call a physician im-
mediately.
Eyes: Flush with water for 15 minutes and
get prompt medical attention.
Batteries produce explosive gases. Keep
sparks, flames, cigarettes, etc., well away.
If using or charging the battery in an en-
closed space, make sure that it is well ven-tilated. Always shield your eyes when
working near batteries.
Keep out of the reach of children.
To remove the battery:
Disconnect the negative (–) battery lead first,
then the positive (+) battery lead and breather
hose, and then remove the battery from the
watercraft.
To replenish the battery:
(1) Make sure that the electrolyte level is be-
tween the maximum and minimum level
marks.
(2) If the electrolyte level is low, add distilled
water to raise it to the specified level.
NOTICE: Use only distilled water for
replenishing the battery, otherwise
battery life could be shortened.
[ECJ00241]
To recharge the battery:
NOTICE
ECJ00250
Do not attempt to charge a battery hastily.
Battery life could be shortened.
It is recommended to have a Yamaha dealer
charge the battery. If you charge the battery
yourself, be sure to read and follow the in-
structions provided with the battery tester and
charger you use. Grease quantity:
Initial 10 hours or 1 month:
33.0–35.0 cm³ (1.12–1.18 US oz,
1.16–1.23 Imp.oz)
Every 100 hours or 12 months:
6.0–8.0 cm³ (0.20–0.27 US oz,
0.21–0.28 Imp.oz)
1Grease nipple
1
1Maximum level mark
2Minimum level mark
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Maintenance and care
90
To install the battery:
(1) Place the battery in the battery compart-
ment. Connect the red lead to the positive
(+) battery terminal, and then connect the
black lead to the negative (–) battery ter-
minal. NOTICE: Reversal of the battery
leads will damage the electrical parts.
[ECJ00261]
(2) Connect the breather hose to the battery.
(3) Secure the battery in place. WARNING!
Fire or explosion could result if the
breather hose is damaged, obstruct-
ed, or not connected properly.
[EWJ00451]
EJU34491
Fuel injection system
If the fuel injection system is malfunctioning,
have a Yamaha dealer service the watercraft.
EJU34500Checking the trolling speed
(1) Place the watercraft in the water.
(2) Start the engine and warm it up. Use the
tachometer in the multifunction informa-
tion center to check the trolling speed.
If the trolling speed is out of specification,
have a Yamaha dealer service the watercraft.
1Positive (+) battery terminal: Red lead
2Negative (–) battery terminal: Black lead
3Breather hose
Trolling speed:
1250 ±100 r/min
3
1
2
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Page 100 of 108
Trouble recovery
93
Engine runs irregu-
larly or stallsFuel Empty Refill as soon as pos-
sible52
Stale or contaminat-
edHave serviced by
Yamaha dealer83
Fuel tank Water or dirt present Have serviced by
Yamaha dealer83
Spark plug Fouled or defective Replace 86
Incorrect heat range Replace 86
Gap incorrect Adjust 86
Spark plug
capLoose Connect properly 86
Cracked, torn, or
damagedHave serviced by
Yamaha dealer—
Electrical wir-
ingLoose connection Have serviced by
Yamaha dealer—
Fuel injec-
tion systemFaulty or clogged in-
jectorsHave serviced by
Yamaha dealer—
Warning light or in-
dicator blinksFuel level Empty Refill as soon as pos-
sible52
Oil pressure
warningOil pressure dropped Have serviced by
Yamaha dealer44
Engine over-
heatedJet intake clogged Clean
95
Check engine
warningFaulty sensors Have serviced by
Yamaha dealer45 TROUBLE POSSIBLE CAUSE REMEDY PAGE
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Trouble recovery
94
Watercraft slow or
loses powerShift lever Not completely shift-
ed into forward posi-
tionPush lever forward
until it stops 31
Yamaha Se-
curity SystemLow-RPM mode se-
lectedSelect normal mode
36
Cavitation Jet intake clogged Clean 95
Impeller damaged or
wornHave serviced by
Yamaha dealer95
Engine over-
heat warningEngine speed reduc-
tion control activatedClean jet intake and
cool engine45
Oil pressure
warningEngine speed reduc-
tion control activatedAdd oil
44
Spark plug Fouled or defective Replace 86
Incorrect heat range Replace 86
Gap incorrect Adjust 86
Spark plug
capLoose Connect properly
86
Electrical wir-
ingLoose connection Have serviced by
Yamaha dealer—
Fuel Stale or contaminat-
edHave serviced by
Yamaha dealer83
Air filter Clogged Have serviced by
Yamaha dealer83
Oil buildup Have serviced by
Yamaha dealer83 TROUBLE POSSIBLE CAUSE REMEDY PAGE
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Trouble recovery
95
EJU34620
Emergency procedures EJU34631Cleaning the jet intake and impeller
WARNING
EWJ00780
Before attempting to remove weeds or de-
bris from the jet intake or impeller area,
shut the engine off and remove the clip
from the engine shut-off switch. Severe in-
jury or death could result from coming in
contact with the rotating parts of the jet
pump.
If weeds or debris gets caught in the jet intake
or impeller, cavitation can occur, causing jet
thrust to decrease even though engine speed
rises. If this condition is allowed to continue,
the engine will overheat and may seize.
NOTICE: If weeds or debris gets caught in
the jet intake, do not operate the watercraft
above trolling speed until they have been
removed.
[ECJ00651]
If there is any sign that the jet intake or impel-
ler is clogged with weeds or debris, return to
shore and check the intake and impeller. Al-ways stop the engine before beaching the wa-
tercraft.
(1) Place a suitable clean cloth or carpeting
underneath the watercraft to protect it
from abrasions and scratches. Turn the
watercraft on its side as shown. NOTICE:
Always turn the watercraft over onto
its port (left) side. When turning the
watercraft on its side, support the bow
so that the handlebars are not bent or
damaged.
[ECJ00661]
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Trouble recovery
96
(2) Remove any weeds or debris from
around the jet intake, drive shaft, impel-
ler, jet pump housing, and jet thrust noz-
zle.
If debris is difficult to remove, consult a
Yamaha dealer.
EJU34641Jumping the battery
If the watercraft battery has run down, the en-
gine can be started using a 12-volt booster
battery and jumper cables.
EJU34662Connecting the jumper cables
WARNING
EWJ01250
To avoid battery explosion and serious
damage to the electrical system:
Do not reverse the polarity of the jumper
cables when connecting to the batteries.
Do not connect the negative (–) jumper
cable to the negative (–) terminal of the
watercraft battery.
Do not touch the positive (+) jumper ca-
ble to the negative (–) jumper cable.
(1) Connect the positive (+) jumper cable to
the positive (+) battery terminals of both
batteries.
(2) Connect one end of the negative (–)
jumper cable to the negative (–) battery
terminal of the booster battery.(3) Connect the other end of the negative (–)
jumper cable to an engine hanger.
(4) Start the engine, and then disconnect the
jumper cables by reversing the steps
above. NOTICE: Never push the start
switch while the engine is running. Do
not operate the start switch for more
than 5 seconds, otherwise the battery
will be discharged and the engine will
not start. Also, the starter motor could
be damaged. If the engine does not
start in 5 seconds, release the start
switch, wait 15 seconds, and then try
again.
[ECJ00481]
EJU36991
Replacing the fuses
The fuses are located in the electrical box.
To replace a fuse:
(1) Remove the seats. (See page 25 for seat
removal and installation procedures.)
1Positive (+) jumper cable
2Negative (–) jumper cable
3Booster battery
4Engine hanger
21
3
4
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Trouble recovery
97
(2) Remove the electrical box cover.
(3) Remove the cap on the electrical box.
(4) Replace the blown fuse with the spare
fuse of the correct amperage by using the
fuse puller on the reverse side of the cap.
WARNING! Do not use fuses of higher
amperage than recommended. Substi-
tution with a fuse that has an improper
rating can cause extensive electricalsystem damage and possible fire.
[EWJ00801]
(5) Install the cap.
(6) Install the electrical box cover.
(7) Install the seats.
1Electrical box cover
1
1Electrical box
2Cap
3Fuse
4Spare fuse
1Fuse puller
Fuse amperage:
Battery fuse:
30 A
Main relay drive fuse:
10 A
Electronic throttle valve fuse:
10 A
Security system fuse:
3 A
Main fuse:
20 A
1
23
4
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Trouble recovery
98
EJU34711Towing the watercraft
WARNING
EWJ00811
The operator of the towing boat must
keep speed to a minimum and avoid traf-
fic or obstacles which could be a hazard
to the operator on the watercraft.
The towline should be long enough so
that the watercraft will not collide with
the towing boat when slowing down.
If the watercraft becomes inoperative in the
water, it can be towed to shore.
When the watercraft is towed using a towline,
the operator should hold onto the handlebars
and ride the watercraft in order to balance it.
Use a towline that is three times the combined
length of the towing boat and the watercraft.
Tow the watercraft at 5 mph (8 km/h) or less.
The bow must be kept up out of the water dur-
ing towing to prevent water from entering the
engine compartment.
EJU36151Submerged watercraft
If the watercraft is submerged or flooded with
water, follow the procedure below and consult
a Yamaha dealer as soon as possible. Failure
to do so could result in serious engine dam-
age.
(1) Beach the watercraft and remove the
stern drain plugs to drain the water fromthe engine compartment. (See page 58
for more information.)
Remove the storage compartment drain
plugs to drain the water from the storage
compartments.
(2) Install the stern drain plugs and storage
compartment drain plugs.
(3) Have the watercraft inspected by a
Yamaha dealer as soon as possible.
NOTICE: Be sure to have a Yamaha
dealer inspect the watercraft. Other-
wise, serious engine damage could re-
sult.
[ECJ00791]
1Bow eye
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Index
A
Air filter element ....................................... 83
Analog speedometer/tachometer ............. 40
Analog speedometer/tachometer and
indicator lights ....................................... 40
B
Battery ................................................ 58, 79
Battery, checking...................................... 89
Battery, jumping ....................................... 96
Beaching the watercraft ........................... 75
Beverage holder ....................................... 51
Bilge ......................................................... 58
Boarding alone ......................................... 70
Boarding and starting from a dock ........... 69
Boarding and starting in deep water ........ 69
Boarding and starting in shallow water .... 69
Boarding with passengers ........................ 70
Bow down................................................. 32
Bow eye ................................................... 33
Bow up ..................................................... 32
Builder’s plate............................................. 2
C
Capsized watercraft ................................. 72
Check engine warning indicator ............... 45
Cleaning the watercraft ............................ 79
Cooling water pilot outlets .................. 29, 63
Craft Identification Number (CIN) ............... 1
Cruise assist............................................. 37
Cruising limitations ................................... 11
D
Digital speedometer ................................. 43
Docking the watercraft ............................. 75
E
Emergency procedures ............................ 95
Engine break-in ........................................ 64
Engine compartment ................................ 56
Engine oil ................................................. 53
Engine oil and oil filter .............................. 83
Engine oil level ......................................... 56
Engine overheat warning indicator ........... 45
Engine serial number ................................. 1
Engine shut-off cord (lanyard) .................. 62
Engine shut-off switch .............................. 27
Engine stop switch ................................... 27
Enjoy your watercraft responsibly ............ 19F
Fire extinguisher ....................................... 59
Flushing the cooling system ..................... 78
Front storage compartment ...................... 49
Fuel .......................................................... 52
Fuel and oil............................................... 52
Fuel injection system ................................ 90
Fuel level .................................................. 56
Fuel level meter ........................................ 43
Fuel level warning indicator ...................... 44
Fuel system, checking .............................. 83
Fuel tank .................................................. 83
Fuel tank filler cap .................................... 26
Fuses, replacing ....................................... 96
G
Getting to know your watercraft ............... 67
Glove compartment .................................. 50
H
Handgrip ................................................... 33
Hazard information ................................... 15
Hood ......................................................... 26
Hour meter/voltmeter ............................... 44
Hull and deck ........................................... 56
I
Identification numbers ................................ 1
J
Jet intake .................................................. 62
Jet intake and impeller, cleaning .............. 95
Jet thrust nozzle angle, checking ............. 83
Jumper cables, connecting ...................... 96
L
Labels, important ........................................ 3
Labels, other .............................................. 8
Labels, warning .......................................... 4
Launching the watercraft .......................... 64
Learning to operate your watercraft ......... 67
Leaving the watercraft .............................. 66
Left multifunction display and operation
buttons .................................................. 42
Limitations on who may operate the
watercraft .............................................. 10
“L-MODE” indicator light ........................... 42
Lubrication................................................ 79
Lubrication points ..................................... 87
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