wheel bolts YAMAHA FZ1-N 2010 Owners Manual

PERIODIC MAINTENANCE AND ADJUSTMENT
6-35
63. Remove the socket (together with
the bulb) by pulling it out.
4. Remove the burnt-out bulb by pull-
ing it out.5. Insert a new bulb into the socket.
6. Install the socket (together with the
bulb) by pushing it in.
7. Install the auxiliary light coupler
bracket by installing the screws.
8. Install the headlight unit by install-
ing the bolts.
EAU24350
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.
To service the front wheel
1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
To service the rear wheel
Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
1. Screw
2. Auxiliary light coupler bracket
1. Auxiliary light bulb socket
1. Auxiliary light bulb
U2D1E4E0.book Page 35 Tuesday, July 7, 2009 7:05 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-36
6 a jack either under each side of the
frame in front of the rear wheel or under
each side of the swingarm.
EAU44790
Front wheel (FZ1-N)
WARNING
EWA14840
For the ABS model, have a Yamaha
dealer remove and install the wheel.
EAU39392
To remove the front wheel
WARNING
EWA10821
To avoid injury, securely support the
vehicle so there is no danger of it
falling over.1. Loosen the front wheel axle pinch
bolt, then the wheel axle and the
brake caliper bolts.2. Lift the front wheel off the ground
according to the procedure on
page 6-35.
3. Remove the brake hose holder on
each side by removing the bolt and
nut.
4. Remove the brake caliper on each
side by removing the bolts.
NOTICE: Do not apply the brake
after the brake calipers have
been removed, otherwise the
brake pads will be forced shut.
[ECA11051]
5. Pull the wheel axle out, and then
remove the wheel.
1. Front wheel axle pinch bolt
2. Wheel axle
3. Brake caliper bolt
3
2
1
1. Brake hose holder
2. Bolt and nut
3. Brake caliper bolt
4. Brake caliper
U2D1E4E0.book Page 36 Tuesday, July 7, 2009 7:05 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-37
6
EAU39401
To install the front wheel
1. Lift the wheel up between the fork
legs.
2. Insert the wheel axle.
3. Lower the front wheel so that it is
on the ground, and then put the
sidestand down.
4. Install the brake calipers by install-
ing the bolts.TIPMake sure that there is enough space
between the brake pads before install-
ing the brake calipers onto the brake
discs.5. Install the brake hose holders by
installing the bolt and nut.
6. Tighten the wheel axle, the wheel
axle pinch bolt and the brake cali-
per bolts to the specified torques.7. Push down hard on the handlebar
several times to check for proper
fork operation.
EAU44800
Rear wheel (FZ1-N)
WARNING
EWA14840
For the ABS model, have a Yamaha
dealer remove and install the wheel.
EAU25313
To remove the rear wheel
WARNING
EWA10821
To avoid injury, securely support the
vehicle so there is no danger of it
falling over.1. Loosen the axle nut.
Tightening torques:
Wheel axle:
72 Nm (7.2 m·kgf, 52 ft·lbf)
Front wheel axle pinch bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
Brake caliper bolt:
40 Nm (4.0 m·kgf, 29 ft·lbf)
1. Axle nut
2. Brake caliper bracket
3. Brake caliper
321
U2D1E4E0.book Page 37 Tuesday, July 7, 2009 7:05 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-38
6 2. Lift the rear wheel off the ground
according to the procedure on
page 6-35.
3. Remove the axle nut.
4. Loosen the locknut on each side of
the swingarm.
5. Turn the drive chain slack adjust-
ing bolts fully in direction (a) and
push the wheel forward.
6. Remove the drive chain from the
rear sprocket.
TIP

If the drive chain is difficult to re-
move, remove the wheel axle first,
and then lift the wheel upward
enough to remove the drive chain
from the rear sprocket.


The drive chain cannot be disas-
sembled.
7. While supporting the brake caliper
bracket, pull the wheel axle out,
and then remove the wheel.
NOTICE: Do not apply the brake
after the wheel has been re-
moved together with the brake
disc, otherwise the brake pads
will be forced shut.
[ECA11071]EAU39412
To install the rear wheel
1. Install the wheel and the brake cal-
iper bracket by inserting the wheel
axle from the left-hand side.TIP

Make sure that the slot in the brake
caliper bracket is fit over the retain-
er on the swingarm.


Make sure that there is enough
space between the brake pads be-
fore installing the wheel.
2. Install the drive chain onto the rear
sprocket.
3. Install the axle nut.
1. Drive chain slack adjusting bolt
2. Locknut
(a)
1
2
1. Wheel axle
1. Slot
2. Retainer
U2D1E4E0.book Page 38 Tuesday, July 7, 2009 7:05 PM