brake fluid YAMAHA FZ8 S 2010 Owners Manual

TABLE OF CONTENTSSAFETY INFORMATION.................. 1-1
DESCRIPTION .................................. 2-1
Left view ......................................... 2-1
Right view ....................................... 2-3
Controls and instruments ............... 2-5
INSTRUMENT AND CONTROL
FUNCTIONS ...................................... 3-1
Immobilizer system......................... 3-1
Main switch/steering lock............... 3-2
Indicator lights and warning lights............................................ 3-4
Multi-function meter unit ................ 3-8
Handlebar switches ...................... 3-11
Clutch lever .................................. 3-13
Shift pedal .................................... 3-13
Brake lever.................................... 3-13
Brake pedal .................................. 3-14
ABS (for ABS models) .................. 3-14
Fuel tank cap ................................ 3-15
Fuel ............................................... 3-16
Fuel tank breather hose and
overflow hose ............................ 3-17
Catalytic converter ....................... 3-17
Seats ............................................ 3-18
Storage compartment .................. 3-19
Rear view mirrors.......................... 3-20
Adjusting the front fork ................. 3-20
Adjusting the shock absorber assembly ................................... 3-22 Luggage strap holders .................. 3-24
Sidestand ...................................... 3-24
Ignition circuit cut-off system ....... 3-25
FOR YOUR SAFETY –
PRE-OPERATION CHECKS ............. 4-1
OPERATION AND IMPORTANT
RIDING POINTS ................................ 5-1
Starting the engine .......................... 5-1
Shifting ............................................ 5-2
Tips for reducing fuel consumption ................................ 5-3
Engine break-in ............................... 5-3
Parking ............................................ 5-4
PERIODIC MAINTENANCE AND
ADJUSTMENT ................................... 6-1
Owner’s tool kit ............................... 6-2
Periodic maintenance chart for the emission control system .............. 6-3
General maintenance and lubrication chart ........................... 6-4
Removing and installing the cowling and panels ...................... 6-8
Checking the spark plugs ............. 6-10
Engine oil and oil filter cartridge.... 6-11
Coolant.......................................... 6-14
Replacing the air filter element ..... 6-16
Adjusting the engine idling
speed ......................................... 6-18 Checking the throttle grip free
play ............................................ 6-19
Valve clearance............................. 6-19
Tires .............................................. 6-20
Cast wheels .................................. 6-22
Adjusting the clutch lever free play ............................................ 6-22
Checking the brake lever free
play ............................................ 6-23
Brake light switches ..................... 6-24
Checking the front and rear brake pads .......................................... 6-24
Checking the brake fluid level ...... 6-25
Changing the brake fluid .............. 6-26
Drive chain slack........................... 6-27
Cleaning and lubricating the drive chain.......................................... 6-28
Checking and lubricating the cables ........................................ 6-29
Checking and lubricating the
throttle grip and cable ............... 6-29
Checking and lubricating the brake and shift pedals............... 6-30
Checking and lubricating the brake and clutch levers ............. 6-30
Checking and lubricating the
sidestand................................... 6-31
Checking the front fork ................. 6-31
Checking the steering................... 6-32
Checking the wheel bearings ....... 6-33
Battery .......................................... 6-33U42PE4E0.book Page 1 Wedne sday, August 6, 2014 3:25 PM

DESCRIPTION
2-3
2
EAU32231
Right view(FZ8-S)
10
12 11
23 5
46
1
9
8
7
1. Luggage strap holder (page 3-24)
2. Fuse box (page 6-34)
3. Battery (page 6-33)
4. Rear brake fluid reservoir (page 6-25)
5. Coolant reservoir (page 6-14)
6. Engine oil filler cap (page 6-11)
7. Front fork rebound damping force adjusting screw (page 3-20) 8. Front fork spring preload adjusting bolt (page 3-20)
9. Front fork compression damping force adjusting screw (page 3-20)
10.Engine oil level check window (page 6-11)
11.Brake pedal (page 3-14)
12.Rear brake light switch (page 6-24)
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DESCRIPTION
2-4
2(FZ8-SA)
911 10
24
5
3
1
8
7
6
1. Luggage strap holder (page 3-24)
2. Fuse box (page 6-34)
3. Rear brake fluid reservoir (page 6-25)
4. Coolant reservoir (page 6-14)
5. Engine oil filler cap (page 6-11)
6. Front fork rebound damping force adjusting screw (page 3-20)
7. Front fork spring preload adjusting bolt (page 3-20)
8. Front fork compression damping force adjusting screw (page 3-20)
9. Engine oil level check window (page 6-11) 10.Brake pedal (page 3-14)
11.Battery (page 6-33)U42PE4E0.book Page 4 Wedne
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DESCRIPTION
2-5
2
EAU10431
Controls and instruments
123 567
8
4
1. Clutch lever (page 3-13)
2. Left handlebar switches (page 3-11)
3. Main switch/steering lock (page 3-2)
4. Multi-function meter unit (page 3-8)
5. Front brake fluid reservoir (page 6-25)
6. Right handlebar switches (page 3-11)
7. Brake lever (page 3-13)
8. Throttle grip (page 6-19)
U42PE4E0.book Page 5 Wednesday, August 6, 2014 3:25 PM

FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-1
4
EAU15598
Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always follow the inspection
and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWA11152
Failure to inspect or maintain the vehicle properly increases the possibility of an acci dent or equipment damag e.
Do not operate the vehicle if you fin d any pro blem. If a pro blem cannot be corrected b y the proce dures provi ded in
this manual, have the vehicle inspecte d b y a Yamaha dealer.Before using this vehicle, check the following points:
ITEM CHECKS PAGE
Fuel • Check fuel level in fuel tank.
• Refuel if necessary.
• Check fuel line for leakage.
• Check fuel tank breather hose and overflow hose for obstructions, cracks or
damage, and check hose connections. 3-16, 3-17
En gine oil • Check oil level in engine.
• If necessary, add recommended oil to specified level.
• Check vehicle for oil leakage. 6-11
Coolant • Check coolant level in reservoir.
• If necessary, add recommended coolant to specified level.
• Check cooling system for leakage. 6-14
Front brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-24, 6-25
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FOR YOUR SAFETY – PRE-OPERATION CHECKS
4-2
4
Rear brake • Check operation.
• If soft or spongy, have Yamaha dealer bleed hydraulic system.
• Check brake pads for wear.
• Replace if necessary.
• Check fluid level in reservoir.
• If necessary, add specified brake fluid to specified level.
• Check hydraulic system for leakage. 6-24, 6-25
Clutch • Check operation.
• Lubricate cable if necessary.
• Check lever free play.
• Adjust if necessary.
6-22
Throttle grip • Make sure that operation is smooth.
• Check throttle grip free play.
• If necessary, have Yamaha dealer adjust throttle grip free play and lubricate ca-
ble and grip housing. 6-19, 6-29
Control ca bles • Make sure that operation is smooth.
• Lubricate if necessary. 6-29
Drive chain • Check chain slack.
• Adjust if necessary.
• Check chain condition.
• Lubricate if necessary.
6-27, 6-28
Wheels an d tires • Check for damage.
• Check tire condition and tread depth.
• Check air pressure.
• Correct if necessary.
6-20, 6-22
Brake an d shift pe dals • Make sure that operation is smooth.
• Lubricate pedal pivoting points if necessary. 6-30
Brake an d clutch levers • Make sure that operation is smooth.
• Lubricate lever pivoting points if necessary.
6-30
Si destan d • Make sure that operation is smooth.
• Lubricate pivot if necessary.
6-31
ITEM CHECKS PAGE
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-4
6
EAU1770K
General maintenance and lu brication chartNO. ITEM CHECK OR MAINTENANCE JOB ODOMETER READING
ANNUAL
CHECK
1000 km
(600 mi) 10000 km
(6000 mi) 20000 km
(12000 mi) 30000 km
(18000 mi) 40000 km
(24000 mi)
1 Air filter element • Replace. √
2Clutch • Check operation.
•Adjust.
√√√√√
3 *Front brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
4 *Rear brake • Check operation, fluid level and
vehicle for fluid leakage. √√√√√√
• Replace brake pads. Whenever worn to the limit
5 *Brake hoses • Check for cracks or damage.
• Check for correct routing and
clamping. √√√√√
• Replace. Every 4 years
6 *Brake flui d • Replace. Every 2 years
7 *Wheels • Check runout and for damage. √√√√
8 *Tires • Check tread depth and for dam-
age.
• Replace if necessary.
• Check air pressure.
• Correct if necessary. √√√√√
9 *Wheel bearin gs • Check bearings for looseness or
damage. √√√√
10 *Swin garm • Check operation and for exces-
sive play. √√√√
U42PE4E0.book Page 4 Wedne
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-7
6
EAU18681
TIPAir filter
• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com- pressed air to avoid damaging it.
• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-25
6
touches the brake disc, have a
Yamaha dealer replace the brake pads as a set.
EAU46292
Rear brake pa ds
Each rear brake pad is provided with
wear indicator grooves, which allow
you to check the brake pad wear with-
out having to disassemble the brake.
To check the brake pad wear, check
the wear indicator grooves. If a brake
pad has worn to the point that a wear
indicator groove almost appears, have
a Yamaha dealer replace the brake
pads as a set.
EAU51713
Checkin g the brake flui d levelBefore riding, check that the brake fluid
is above the minimum level mark.
Check the brake fluid level with the top
of the reservoir level. Replenish the
brake fluid if necessary.
Front brake Rear
brake (FZ8-S)
TIPThe rear brake fluid reservoir is located
behind panel C. (See page 6-8.)Rear brake (FZ8-SA)
1. Brake pad wear indicator groove
1
1
1. Minimum level mark
LOWER
1
1. Minimum level mark
1. Minimum level mark
UPPER
LOWER
1
UPPER
LOWER
1
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PERIODIC MAINTENANCE AND ADJUSTMENT
6-26
6
TIPThe rear brake fluid reservoir is located
under the rider seat. (See page 3-18.)
WARNING
EWA16011
Improper maintenance can result in
loss of brakin g a bility. O bserve
these precautions:  Insufficient brake flui d may al-
low air to enter the b rake sys-
tem, re ducin g brakin g
performance.
 Clean the filler cap before re-
moving . Use only DOT 4 b rake
flui d from a seale d container.
 Use only the specified b rake flu-
i d ; otherwise, the ru bber seals
may deteriorate, causin g leak-
a g e.
 Refill with the same type of
brake flui d. A ddin g a brake flui d
other than DOT 4 may result in a
harmful chemical reaction. 
Be careful that water or dust
d oes not enter the brake flui d
reservoir when refillin g. Water
will si gnificantly lower the boil-
in g point of the flui d an d may re-
sult in vapor lock, an d d ir
t may
clo g the ABS hy draulic unit
valves.
NOTICE
ECA17641
Brake flui d may damag e painted
surfaces or plastic parts. Always
clean up spille d flui d imme diately.As the brake pads wear, it is normal for
the brake fluid level to gradually go
down. A low brake fluid level may indi-
cate worn brake pads and/or brake
system leakage; therefore, be sure to
check the brake pads for wear and the
brake system for leakage. If the brake
fluid level goes down suddenly, have a
Yamaha dealer check the cause before further riding.
EAU22733
Chan gin g the brake flui dHave a Yamaha dealer change the
brake fluid at the intervals specified in
the periodic maintenance and lubrica-
tion chart. In addition, have the oil seals
of the master cylinders and calipers as
well as the brake hoses replaced at the
intervals listed below or whenever they
are damaged or leaking.
 Oil seals: Replace every two
years.
 Brake hoses: Replace every four
years.
Specifie d b rake flui d:
DOT 4
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