ABS YAMAHA FZ8 S 2012 Owner's Manual

PERIODIC MAINTENANCE AND ADJUSTMENT
6-36
6FZ8-SA
TIPTo access the fuel injection system
fuse, remove the starter relay cover by
pulling it upward.
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to
avoi d causin g extensive d am-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
3. Turn the key to “ON” and turn on
the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
1. Left radiator fan motor fuse
2. Taillight fuse
3. Spare fuse
1
2
3
1. Starter relay cover
2. Fuel injection system fuse
3. Fuel injection system spare fuse
1
23
Specifie d fuses:
Main fuse:
50.0 A
Headlight fuse:
15.0 A
Taillight fuse: 10.0 A
Signaling system fuse: 10.0 A
Ignition fuse:
15.0 A
Radiator fan motor fuse: 10.0 A × 2
ABS motor fuse: FZ8-SA 30.0 A
ABS solenoid fuse:
FZ8-SA 20.0 A
Fuel injection system fuse: 15.0 A
ABS control unit fuse: FZ8-SA 7.5 A
Backup fuse:
10.0 A
U42PE4E0.book Page 36 Wedne sday, August 6, 2014 3:25 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-41
6
EAU44792
Front wheel (for non-ABS
models)
WARNING
EWA14841
For the ABS mo del, have a Yamaha
d ealer remove an d install the wheel.
EAU56330
To remove the front wheel
WARNING
EWA10822
To avoi d injury, securely support the
vehicle so there is no dan ger of it
fallin g over.1. Loosen the front wheel axle pinch
bolt, then the wheel axle and the
brake caliper bolts. 2. Lift the front wheel off the ground
according to the procedure in the
previous section “Supporting the
motorcycle”.
3. Remove the brake hose holder on each side by removing the bolt
and nut. 4. Remove the brake caliper on each
side by removing the bolts.
NOTICE: Do not apply the b rake
after the b rake calipers have
b een remove d, otherwise the
b rake pad s will be forced shut.
[ECA11052]
1. Front wheel axle pinch bolt
2. Wheel axle
3. Brake caliper bolt
3
2
1
1. Brake hose holder
2. Bolt and nut
1
2
U42PE4E0.book Page 41 Wedne sday, August 6, 2014 3:25 PM

PERIODIC MAINTENANCE AND ADJUSTMENT
6-42
65. Pull the wheel axle out, and then
remove the wheel.
To install the front wheel 1. Lift the wheel up between the fork legs.
2. Insert the wheel axle.
3. Lower the front wheel so that it is on the ground, and then put the
sidestand down.
4. Install the brake calipers by install- ing the bolts.
TIPMake sure that there is enough space
between the brake pads before install-
ing the brake calipers onto the brake
discs.5. Install the brake hose holders byinstalling the bolt and nut.
6. Tighten the brake caliper bolts and the brake hose holder bolts to the
specified torques.
7. Tighten the wheel axle, and then the wheel axle pinch bolt to the
specified torques.
8. Push down hard on the handlebar several times to check for proper
fork operation.
EAU44802
Rear wheel (for non-ABS
mo dels)
WARNING
EWA14841
For the ABS mo del, have a Yamaha
d ealer remove an d install the wheel.
EAU56701
To remove the rear wheel
WARNING
EWA10822
To avoi d injury, securely support the
vehicle so there is no dan ger of it
fallin g over.1. Loosen the axle nut.
1. Brake caliper bolt
2. Brake caliper1
2
Ti ghtenin g torques:
Brake caliper bolt: 40 Nm (4.0 m·kgf, 29 ft·lbf)
Brake hose holder bolt:
6 Nm (0.6 m·kgf, 4.3 ft·lbf)
Ti ghtenin g torques:
Wheel axle: 65 Nm (6.5 m·kgf, 47 ft·lbf)
Front wheel axle pinch bolt:
23 Nm (2.3 m·kgf, 17 ft·lbf)
1. Axle nut
1
U42PE4E0.book Page 42 Wedne sday, August 6, 2014 3:25 PM

MOTORCYCLE CARE AND STORAGE7-3
7
windshield which does not affect your
visibility and which cannot be easily
recognized.
After cleanin
g
1. Dry the motorcycle with a chamois or an absorbing cloth.
2. Immediately dry the drive chain and lubricate it to prevent it from
rusting.
3. Use a chrome polish to shine chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
4. To prevent corrosion, it is recom- mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
5. Use spray oil as a universal clean- er to remove any remaining dirt.
6. Touch up minor paint damage caused by stones, etc.
7. Wax all painted surfaces.
8. Let the motorcycle dry completely before storing or covering it.
WARNING
EWA11132
Contaminants on the b rakes or tires
can cause loss of control.  Make sure that there is no oil or
wax on the brakes or tires.
 If necessary, clean the b rake
d iscs an d b rake linin gs with a
re gular brake disc cleaner or
acetone, an d wash the tires with
warm water an d a mil d d eter-
g ent. Before rid ing at hi gher
spee ds, test the motorcycle’s
b rakin g performance an d cor-
nerin g b ehavior.NOTICE
ECA10801
 Apply spray oil an d wax spar-
in gly an d make sure to wipe off
any excess.
 Never apply oil or wax to any
rubber an d plastic parts, b ut
treat them with a suita ble care
prod uct.
 Avoi d using abrasive polishin g
compoun ds as they will wear
away the paint.
TIP Consult a Yamaha dealer for ad-
vice on what products to use.
 Washing, rainy weather or humid
climates can cause the headlight
lens to fog. Turning the headlight
on for a short period of time will
help remove the moisture from the
lens.
U42PE4E0.book Page 3 Wedne sday, August 6, 2014 3:25 PM

SPECIFICATIONS
8-2
8
2nd:2.063 (33/16)
3rd: 1.762 (37/21)
4th:
1.522 (35/23)
5th: 1.350 (27/20)
6th: 1.208 (29/24)
Chassis:Frame type:Diamond
Caster angle: 25.00 °
Trail:
109 mm (4.3 in)Front tire:Type:Tubeless
Size:
120/70 ZR17M/C (58W)
Manufacturer/model: BRIDGESTONE/BT021F BBRear tire:Type:
Tubeless
Size: 180/55 ZR17M/C (73W)
Manufacturer/model: BRIDGESTONE/BT021R BB
Loa din g:Maximum load:
FZ8-S 195 kg (430 lb)
FZ8-SA 190 kg (419 lb)
(Total weight of rider, passenger, cargo
and accessories)Tire air pressure (measure d on col d
tires):Loading condition:
0–90 kg (0–198 lb)
Front:
250 kPa (2.50 kgf/cm², 36 psi)
Rear: 290 kPa (2.90 kgf/cm², 42 psi)
Loading condition: FZ8-S 90–195 kg (198–430 lb)
FZ8-SA 90–190 kg (198–419 lb)
Front:250 kPa (2.50 kgf/cm², 36 psi)
Rear:
290 kPa (2.90 kgf/cm², 42 psi)
High-speed riding: Front:
250 kPa (2.50 kgf/cm², 36 psi)
Rear: 290 kPa (2.90 kgf/cm², 42 psi)Front wheel:Wheel type:
Cast wheel
Rim size: 17M/C x MT3.50Rear wheel:Wheel type:
Cast wheel Rim size:
17M/C x MT5.50
Front brake:Type:
Dual disc brake
Operation: Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:
Single disc brake
Operation: Right foot operation
Specified brake fluid:
DOT 4Front suspension:Type:Telescopic fork
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 130 mm (5.1 in)Rear suspension:Type:
Swingarm (link suspension)
Spring/shock absorber type: Coil spring/gas-oil damper
Wheel travel: 130 mm (5.1 in)Electrical system:Ignition system:TCI
U42PE4E0.book Page 2 Wedne sday, August 6, 2014 3:25 PM

SPECIFICATIONS
8-3
8
Charging system:AC magnetoBattery:Model:
YTZ10S
Voltage, capacity: 12 V, 8.6 AhHea dlig ht:Bulb type:
Halogen bulbBul b volta ge, watta ge × quantity:Headlight:
12 V, 60.0 W/55.0 W × 1
Headlight:
12 V, 55.0 W × 1
Tail/brake light: 12 V, 5.0 W/21.0 W × 1
Front turn signal light: 12 V, 10.0 W × 2
Rear turn signal light:
12 V, 10.0 W × 2
Auxiliary light: 12 V, 5.0 W × 2
License plate light: 12 V, 5.0 W × 1
Meter lighting:
LED
Neutral indicator light: LED
High beam indicator light: LED
Oil level warning light:
LED Turn signal indicator light:
LED
Coolant temperature warning light: LED
Engine trouble warning light:
LED
ABS warning light: FZ8-SA LED
Immobilizer system indicator light: LED
Fuses:Main fuse:50.0 A
Headlight fuse: 15.0 A
Taillight fuse:
10.0 A
Signaling system fuse: 10.0 A
Ignition fuse: 15.0 A
Radiator fan motor fuse:
10.0 A × 2
Fuel injection system fuse: 15.0 A
ABS control unit fuse: FZ8-SA 7.5 A
ABS motor fuse:
FZ8-SA 30.0 A
ABS solenoid fuse: FZ8-SA 20.0 A
Backup fuse: 10.0 A
U42PE4E0.book Page 3 Wedne sday, August 6, 2014 3:25 PM

10-1
10
INDEX
AABS (for ABS models) .......................... 3-14
ABS warning light (for ABS models) ....... 3-7
Air filter element, replacing ................... 6-16
Auxiliary light bulb, replacing ............... 6-38BBattery .................................................. 6-33
Brake and clutch levers, checking and lubricating .................... 6-30
Brake and shift pedals, checking and lubricating .................... 6-30
Brake fluid, changing............................ 6-26
Brake fluid level, checking.................... 6-25
Brake lever............................................ 3-13
Brake lever free play, checking ............ 6-23
Brake light switches ............................. 6-24
Brake pedal .......................................... 3-14CCables, checking and lubricating ......... 6-29
Care ........................................................ 7-1
Catalytic converter ............................... 3-17
Clutch lever........................................... 3-13
Clutch lever free play, adjusting ........... 6-22
Coolant ................................................. 6-14
Coolant temperature warning light ......... 3-4
Cowling and panels, removing and
installing ............................................... 6-8DDimmer switch...................................... 3-12
Drive chain, cleaning and lubricating ... 6-28
Drive chain slack .................................. 6-27EEngine break-in ...................................... 5-3
Engine idling speed .............................. 6-18 Engine oil and oil filter cartridge........... 6-11
Engine serial number ............................. 9-1
Engine stop switch............................... 3-12
Engine trouble warning light .................. 3-7
FFront and rear brake pads, checking ... 6-24
Front fork, adjusting ............................. 3-20
Front fork, checking ............................. 6-31
Fuel ...................................................... 3-16
Fuel consumption, tips for reducing ...... 5-3
Fuel tank breather hose and overflow
hose ................................................... 3-17
Fuel tank cap........................................ 3-15
Fuses, replacing ................................... 6-34HHandlebar switches ............................. 3-11
Hazard switch ...................................... 3-12
Headlight bulb, replacing ..................... 6-37
High beam indicator light ....................... 3-4
Horn switch .......................................... 3-12IIdentification numbers ........................... 9-1
Ignition circuit cut-off system .............. 3-25
Immobilizer system ................................ 3-1
Immobilizer system indicator light ......... 3-7
Indicator lights and warning lights ......... 3-4LLicense plate light bulb, replacing ....... 6-39
Luggage strap holders ......................... 3-24MMain switch/steering lock ...................... 3-2
Maintenance and lubrication, periodic... 6-4
Maintenance, emission control
system ................................................. 6-3 Matte color, caution................................ 7-1
Model label ............................................. 9-2
Multi-function meter unit ........................ 3-8
NNeutral indicator light ............................. 3-4OOil level warning light .............................. 3-4PParking.................................................... 5-4
Part locations.......................................... 2-1
Pass switch........................................... 3-12RRear view mirrors .................................. 3-20SSafety information................................... 1-1
Seats ..................................................... 3-18
Shifting.................................................... 5-2
Shift pedal............................................. 3-13
Shock absorber assembly, adjusting ... 3-22
Sidestand.............................................. 3-24
Sidestand, checking and lubricating .... 6-31
Spark plugs, checking .......................... 6-10
Specifications ......................................... 8-1
Starting the engine ................................. 5-1
Start switch ........................................... 3-12
Steering, checking ................................ 6-32
Storage ................................................... 7-4
Storage compartment........................... 3-19
Supporting the motorcycle ................... 6-40TTail/brake light bulb, replacing ............. 6-38
Throttle grip and cable,
checking and lubricating .................... 6-29
Throttle grip free play, checking ........... 6-19
U42PE4E0.book Page 1 Wedne sday, August 6, 2014 3:25 PM

INDEX
10-2
10
Tires ...................................................... 6-20
Tool kit .................................................... 6-2
Troubleshooting .................................... 6-44
Troubleshooting charts ......................... 6-45
Turn signal indicator light ....................... 3-4
Turn signal light bulb, replacing............ 6-39
Turn signal switch ................................. 3-12VValve clearance..................................... 6-19
Vehicle identification number ................. 9-1WWheel bearings, checking..................... 6-33
Wheel, front (for non-ABS models) ....... 6-41
Wheel, rear (for non-ABS models) ........ 6-42
Wheels .................................................. 6-22
U42PE4E0.book Page 2 Wednesday, August 6, 2014 3:25 PM