engine YAMAHA FZR 2012 Service Manual

Pre-operation checks
63
EJU41440Hood check
Push down on the rear of the hood and make
sure that it is securely closed.
EJU40144Post-launch checks
Perform the post-launch checks in the pre-op-
eration checklist while the watercraft is in the
water and the engine is running.
To perform the post-launch checks:
(1) Launch the watercraft. (See page 65 for
information on launching the watercraft.)
(2) Perform the checks and make sure that
there are no malfunctioning items or oth-
er problems.
EJU41810Cooling water pilot outlet check
Make sure that water is discharged from the
port (left) cooling water pilot outlet while the
engine is running. (See page 29 for informa-
tion on the cooling water pilot outlets.)
EJU37451Dual analog meter unit check
Make sure that the dual analog meter unit op-
erates properly. (See page 35 for information
on proper operation of the dual analog meter
unit.)
EJU41330Engine idling speed check
Start the engine and warm it up. Use the ta-
chometer in the dual analog meter unit to
make sure that the engine idling speed is not
significantly above or below the specified
range.
Engine idling speed:
1250 ±100 r/min
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Operation
65
EJU41340Riding position
Operator riding position
The operator should grip the handlebars firm-
ly with both hands and sit astride the seat with
both feet on the floor of the footwell.
Passenger riding position
The passenger should hold on firmly to the
operator and sit astride the seat with both feet
on the floor of the footwell. Never allow a pas-
senger to ride in front of the operator.
EJU32802Launching the watercraft
When launching the watercraft, make sure
that there are no obstacles around you.
If the watercraft is launched from a trailer,
someone should make sure that waves do not
push the watercraft into the trailer.
EJU36345Starting the engine on water
WARNING
EWJ01530
Do not apply throttle when anyone is at the
rear of the watercraft. Turn the engine off
or keep it at idle. Water and debris exiting
the jet thrust nozzle can cause severe inju-
ry.
To start the engine:
(1) If the lock mode is selected for the
Yamaha Security System setting, select
the unlock mode. (See page 26 for
Yamaha Security System setting proce-
dures.)
(2) Move the watercraft to an area that is free
from weeds and debris, and has a water
depth of at least 60 cm (2 ft) from the bot-
tom of the watercraft. NOTICE: Never
run the engine in water that is less
than 60 cm (2 ft) deep from the bottom
of the watercraft, otherwise pebbles or
sand could be sucked into the jet in-
take, causing impeller damage and en-
gine overheating.
[ECJ00472]
(3) Attach the engine shut-off cord (lanyard)
to your left wrist, and then attach the clip
to the engine shut-off switch. (See page
27 for information on operating the en-
gine shut-off switch.) WARNING! Check
that the engine shut-off cord (lanyard)
60 cm (2 ft)
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Operation
66
is attached correctly. If the engine
shut-off cord (lanyard) is not attached
correctly, it may not pull free when the
operator falls off, allowing the water-
craft to continue to run and cause an
accident.
[EWJ00581]
(4) With the throttle lever released, push the
start switch (green button) to start the en-
gine. (See page 27 for information on op-
erating the start switch.)
EJU32862Stopping the engine
Release the throttle lever, and then push the
engine stop switch (red button) to stop the en-
gine. WARNING! You need throttle to steer.
Shutting the engine off can cause you to
hit an obstacle you are attempting toavoid. A collision could result in severe in-
jury or death.
[EWJ00601]
EJU32872
Leaving the watercraft
If leaving the watercraft, remove the clip from
the engine shut-off switch to prevent acciden-
tal starting or unauthorized operation by chil-
dren or others.
EJU40221Operating the watercraft
When the shift lever is in the forward position
and the engine is running, the watercraft will
move forward. The watercraft will move for-
ward at trolling speed even if the throttle lever
1Clip
2Engine shut-off switch
3Engine shut-off cord (lanyard)
12
3
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Operation
67
is in the fully closed (idle) position. (See page
31 for information on operating the shift lever.)
EJU33254Turning the watercraft
WARNING
EWJ00771

Do not release the throttle lever when
trying to steer away from objects—you
need throttle to steer. A collision could
result in severe injury or death.

When operating at higher speeds, make
gradual turns or slow down before turn-
ing. Sharp high-speed turns may cause
the watercraft to slide sideways or spin,
throwing the operator and passenger(s)
overboard, which could cause an injury.
Steering control depends on the combination
of handlebar position and the amount of throt-
tle.Water sucked in through the intake grate is
pressurized by the impeller in the jet pump. As
the pressurized water is expelled from the
pump through the jet thrust nozzle, it creates
thrust to move and steer the watercraft. The
higher the engine speed, the more thrust pro-
duced.
The amount of jet thrust, in addition to the po-
sition of the handlebars, determines how
sharply you turn.
A. More throttle produces higher thrust, so
the watercraft will turn more sharply.
B. Less throttle produces lower thrust, so
the watercraft will turn more gradually.
C. Releasing the throttle lever completely
produces only minimum thrust. If you are
traveling at speeds above trolling, you will
have rapidly decreasing ability to steer
without throttle. You may still have some
turning ability immediately after releasing
the throttle lever, but once the engine
1Shift lever
2Forward position
2 1
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Operation
68
slows down, the watercraft will no longer
respond to handlebar input until you ap-
ply throttle again or you reach trolling
speed.
At trolling speed, the watercraft can be
turned gradually by handlebar position
alone using just the amount of thrust
available at idle.
D. If the engine is stopped while riding, there
is no thrust. The watercraft will go straight
even though the handlebars are turned.
You need throttle to steer.
This model is equipped with the Yamaha En-
gine Management System (YEMS) that in-
cludes an off-throttle steering (OTS) system.
It will activate at planing speeds should you
attempt to steer the watercraft after releasing
the throttle lever (see condition C above).
The OTS system assists in turning by continu-
ing to supply some thrust while the watercraft
is decelerating, but you can turn more sharplyif you apply throttle while turning the handle-
bars. The OTS system does not function be-
low planing speeds or when the engine is off.
Once the engine slows down, the watercraft
will no longer turn in response to handlebar in-
put until you apply throttle again or you reach
trolling speed.
EJU37513Stopping the watercraft
The watercraft is not equipped with a sepa-
rate braking system. It is stopped by water re-
sistance when the throttle lever is released.
From full speed, the watercraft comes to a
complete stop in approximately 130 m (430 ft)
after the throttle lever is released or the en-
gine is stopped, although this distance will
vary depending on many factors, including
gross weight, water surface conditions, and
wind direction. The watercraft slows down as
soon as the throttle lever is released, but will
coast for a distance before fully stopping. If
you are not sure you can stop in time before
hitting an obstacle, apply throttle and turn in
another direction.
WARNING
EWJ00744

Allow adequate stopping distance.

Take early action to avoid collisions. Re-
member, watercraft and other boats do
not have brakes.

Operate defensively at safe speeds and
keep a safe distance away from people,
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Operation
69
objects, and other watercraft to give you
time to stop.

Do not shut the engine off when slowing
down in case you need engine power to
steer away from a boat or other obstacle
that comes into your path.

Do not use the reverse function to slow
down or stop the watercraft as it could
cause you to lose control, be ejected, or
impact the handlebars.
EJU40371Operating the watercraft in reverse
Pull the shift lever rearward to the reverse po-
sition. The watercraft will move in reverse.
(See page 31 for information on the reverse
system.)
Make sure that there are no obstacles or peo-
ple behind you before shifting into reverse.
TIP:
This model is equipped with a function which
limits the engine speed in reverse.
EJU41452Boarding the watercraft
WARNING
EWJ00621
Be sure the operator and passenger have
practiced boarding from the water while
still close to shore before riding. A person
who has made many unsuccessful at-
tempts to get back on the watercraft may
become fatigued and suffer from expo-
sure, increasing the risk of injury and
drowning.
Board the watercraft in water free from weeds
and debris and at least 60 cm (2 ft) deep from
the bottom of the watercraft. NOTICE: Never
run the engine in water that is less than 60
cm (2 ft) deep from the bottom of the wa-
tercraft, otherwise pebbles or sand could
be sucked into the jet intake, causing im-
peller damage and engine overheating.
[ECJ00472]
TIP:
This watercraft is equipped with a reboarding
step, which can be lowered and used to assist
in reboarding. (See page 41 for information on
operating the reboarding step.)
1Shift lever
2Reverse position
1
2
60 cm (2 ft)
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Operation
70
EJU37463Boarding alone
(1) From the rear of the watercraft, place
both hands on the boarding platform, pull
yourself up, and then grasp the reboard-
ing grip with one hand.
(2) Pull yourself up to a kneeling position on
the boarding platform, and then move to
the seat and sit astride.(3) Attach the engine shut-off cord (lanyard)
to your left wrist, and then attach the clip
to the engine shut-off switch.
(4) Grip the handlebars with both hands and
place both feet on the floor of the footwell.
(5) Look in all directions, start the engine,
and then start off slowly.
EJU33155Boarding with a passenger
WARNING
EWJ00650
Severe internal injuries can occur if water
is forced into body cavities as a result of
being near the jet thrust nozzle. Do not ap-
ply throttle until the passenger is seated
with both feet on the floor of the footwell
and is securely holding on to the operator.
The heavier the total weight of the operator
and passenger, the more difficult it will be to
balance the watercraft. Do not operate the
watercraft when the total weight exceeds 160
kg (353 lb) including any cargo.
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Operation
71
To board at a standstill:
(1) Board as noted in the previous section
“Boarding alone”.
(2) Attach the engine shut-off cord (lanyard)
to your left wrist, and then attach the clip
to the engine shut-off switch.
(3) Grip the handlebars with both hands and
place both feet on the floor of the footwell.
(4) Have the passenger move to the rear of
the watercraft.
(5) Have the passenger board using the
same procedure as the operator, place
their feet on the floor of the footwell, and
securely hold on to the operator. When
the passenger is boarding, try to balancethe watercraft together with the passen-
ger.
(6) Make sure that the passenger has their
feet on the floor of the footwell and is se-
curely holding on to the operator.
(7) Look in all directions, start the engine,
and then start off slowly.
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Operation
72
To board when it is difficult to balance at a
standstill:
(1) Have the passenger steady the water-
craft, and then board as noted in the pre-
vious section “Boarding alone”.
(2) Grip the handlebars with both hands,
place both feet on the floor of the footwell,
and balance there.
(3) Attach the engine shut-off cord (lanyard)
to your left wrist, and then attach the clip
to the engine shut-off switch.
(4) Look in all directions, and then start the
engine and operate at trolling speed.
(5) Have the passenger pull themselves up
onto the boarding platform into a kneeling
position and balance there. Look in all di-
rections, and then gradually accelerate.
Then, have the passenger crawl onto the
seat while maintaining their balance.
(6) Have the passenger sit astride the seat,
place their feet on the floor of the footwell,securely hold on to the operator, and bal-
ance there.
(7) Make sure that the passenger has their
feet on the floor of the footwell and is se-
curely holding on to the operator, and
then gradually increase the speed to bal-
ance the watercraft.
EJU33082Starting off
WARNING
EWJ00711
To avoid collisions:

Scan constantly for people, objects, and
other watercraft. Be alert for conditions
that limit your visibility or block your vi-
sion of others.

Operate defensively at safe speeds and
keep a safe distance away from people,
objects, and other watercraft.

Do not follow directly behind watercraft
or other boats. Do not go near others to
spray or splash them with water. Avoid
sharp turns or other maneuvers that
make it hard for others to avoid you or
understand where you are going. Avoid
areas with submerged objects or shal-
low water.

Take early action to avoid collisions. Re-
member, watercraft and other boats do
not have brakes. Do not release the
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Operation
73
throttle lever when trying to steer away
from objects—you need throttle to steer.
NOTICE
ECJ01340
Never run the engine in water that is less
than 60 cm (2 ft) deep from the bottom of
the watercraft, otherwise pebbles or sand
could be sucked into the jet intake, caus-
ing impeller damage and engine overheat-
ing.
EJU40232Starting off from a trailer
(1) Launch the watercraft and move the shift
lever to the reverse position. (See page
31 for information on the reverse sys-
tem.)
(2) Attach the engine shut-off cord (lanyard)
to your left wrist, and then attach the clip
to the engine shut-off switch.
(3) Look in all directions, start the engine,
and then start off slowly.
EJU33113Boarding and starting off from a dock
(1) Board the watercraft from the side.
(2) Attach the engine shut-off cord (lanyard)
to your left wrist, and then attach the clip
to the engine shut-off switch.(3) Push the watercraft away from the dock,
grip the handlebars with both hands, and
place both feet on the floor of the footwell.
(4) Look in all directions, start the engine,
and then start off slowly.
EJU33235Capsized watercraft
WARNING
EWJ00671
Improper uprighting can cause injury.

Be sure to shut the engine off by pulling
on the engine shut-off cord (lanyard) to
remove the clip from the engine shut-off
switch.

Do not put your hands in the intake
grate.
If the watercraft capsizes, turn it over immedi-
ately.
To upright the watercraft:
(1) Remove the clip from the engine shut-off
switch.
(2) Swim to the rear of the watercraft. Turn
the watercraft over clockwise by pulling
on the ride plate with your left hand while
pushing down on the gunwale with your
right hand or foot.
If the port (left) side of the capsized wa-
tercraft is tilting up, push down on the
gunwale so that the port (left) side is
down before turning the watercraft clock-
wise. NOTICE: Do not turn the water-
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