cooling YAMAHA FZR 2012 Owners Manual

Table of contents
General and important labels ........... 1
Identification numbers .................... 1
Primary Identification (PRI-ID)
number ........................................... 1
Craft Identification Number (CIN) ...... 1
Engine serial number ........................ 1
Manufactured date label .................... 2
Model information ........................... 2
Builder’s plate .................................... 2
Important labels .............................. 4
Warning labels ................................... 5
Other labels ....................................... 9
Safety information ........................... 11
Limitations on who may operate
the watercraft ............................ 11
Cruising limitations ....................... 12
Operation requirements ............... 13
Recommended equipment ........... 15
Hazard information ....................... 16
Watercraft characteristics ............. 16
Safe boating rules ........................ 18
Enjoy your watercraft
responsibly ................................ 18
Description....................................... 20
Watercraft glossary ...................... 20
Location of main components ...... 21
Control function operation ............. 25
Watercraft control functions ......... 25
Remote control transmitter .............. 25
Yamaha Security System ................ 26
Engine stop switch .......................... 27
Engine shut-off switch ..................... 27
Start switch ...................................... 27
Throttle lever ................................... 28
Steering system ............................... 28
Telescopic steering system ............. 29
Cooling water pilot outlets ............... 29
Water separator ............................... 30
Watercraft operation ....................... 31
Watercraft operation functions ..... 31
Reverse system ............................... 31
Quick Shift Trim System
(Q.S.T.S.) ..................................... 32
Watercraft operation modes ......... 33
Low RPM Mode ............................... 33
Instrument operation ...................... 35
Dual analog meter unit ................. 35
Speedometer ................................... 35
Tachometer ..................................... 35
Information display .......................... 36
Equipment operation ...................... 40
Equipment .................................... 40
Seats ............................................... 40
Reboarding grip ............................... 41
Reboarding step .............................. 41
Bow eye ........................................... 42
Stern eyes ....................................... 42
Storage compartments .................... 42
Fire extinguisher holder and
cover ............................................ 45
Operation and handling
requirements ................................... 47
Fuel requirements ........................ 47
Fuel ................................................. 47
Engine oil requirements ............... 49
Engine oil ......................................... 49
Draining the bilge water ............... 50
Draining the bilge water on land ...... 50
Draining the bilge water on water .... 51
Transporting on a trailer ............... 52
First-time operation ........................ 53
Engine break-in ............................ 53
Pre-operation checks ..................... 54
Pre-operation checklist .................... 54
Pre-operation check points .......... 56
Pre-launch checks ........................... 56
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Table of contents
Post-launch checks ......................... 63
Operation ......................................... 64
Operating your watercraft ............. 64
Getting to know your watercraft ....... 64
Learning to operate your
watercraft ..................................... 64
Riding position ................................. 65
Launching the watercraft ................. 65
Starting the engine on water ........... 65
Stopping the engine ........................ 66
Leaving the watercraft ..................... 66
Operating the watercraft .................. 66
Turning the watercraft ..................... 67
Stopping the watercraft ................... 68
Operating the watercraft in
reverse ......................................... 69
Boarding the watercraft ................... 69
Starting off ....................................... 72
Capsized watercraft ......................... 73
Beaching and docking the
watercraft ..................................... 74
Operating in weeded areas ............. 74
After removing the watercraft from
the water ...................................... 75
Care and storage ............................. 76
Post-operation care ...................... 76
Flushing the cooling water
passages ...................................... 76
Cleaning the watercraft ................... 77
Battery care ..................................... 77
Long-term storage ........................ 80
Cleaning .......................................... 80
Lubrication ....................................... 80
Rustproofing .................................... 80
Maintenance..................................... 82
Maintenance ................................. 82
Tool kit ............................................. 82
Removing and installing the engine
cover ............................................ 82
Periodic maintenance chart ............. 84
Engine oil and oil filter ..................... 85
Specifications.................................. 86
Specifications ................................ 86
Trouble recovery ............................. 87
Troubleshooting ........................... 87
Troubleshooting chart ...................... 87
Emergency procedures ................ 90
Cleaning the jet intake and
impeller ........................................ 90
Jumping the battery ......................... 91
Replacing the fuses ......................... 91
Replacing the bilge pump fuse ........ 93
Towing the watercraft ...................... 94
Submerged watercraft ..................... 95
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Description
21
EJU31011
Location of main components
Exterior
3
4
5
6
10
9
7
8
1
2
1Fuel filler cap (page 47)
2Hood
3Handlebars
4Rear seat (page 40)
5Front seat (page 40)
6Footwell
7Bow eye
8Cooling water pilot outlet (page 29)
9Gunwale
10Sponson
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Control function operation
29
in response to handlebar input until you apply
throttle again or you reach trolling speed.
EJU37341Telescopic steering system
The position of the handlebars can be adjust-
ed up or down by operating the lock lever.
The handlebars can be adjusted to three po-
sitions.
To adjust the handlebar position:
(1) Pull the lock lever up to disengage the
handlebar lock, and then move the han-
dlebars up or down to the desired posi-
tion. WARNING! Never pull the lock
lever during operation, otherwise the
handlebars may suddenly change po-
sition, which may lead to an accident.
[EWJ01270]
(2) Make sure that the lock lever returns to its
original position and that the handlebars
are securely locked in place.
EJU41800Cooling water pilot outlets
When the engine is running, some of the cool-
ing water that is circulated in the engine is dis-
charged from the cooling water pilot outlets.
There are cooling water pilot outlets on the
port (left) and starboard (right) sides of the
watercraft. To check for proper operation of
the cooling system, make sure that water is
being discharged from the port (left) pilot out-
let. If water is not being discharged from the
outlet, stop the engine and check the jet in-
take for clogging. (See page 90 for informa-
tion on the jet intake.)
TIP:

It will take about 60 seconds for the water to
reach the outlets after the engine is started.
1Lock lever
1
1Cooling water pilot outlet (port [left] side)
1
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Instrument operation
38
sounds intermittently. At the same time, the
maximum engine speed is limited.
If the oil pressure warning is activated, imme-
diately reduce the engine speed, return to
shore, and then check the engine oil level.
(See page 49 for information on checking the
engine oil level.) If the oil level is sufficient,
have a Yamaha dealer check the watercraft.
TIP:
Push the “Hour Volt” button to stop the buzz-
er.
EJU37303Engine overheat warning
If the engine temperature rises significantly,
the engine overheat warning indicator and the
“WARNING” indicator light blink, and the
buzzer sounds intermittently. Then, the en-
gine overheat warning indicator and the
“WARNING” indicator light stop blinking and
remain on, and the buzzer sounds continu-
ously. At the same time, the maximum engine
speed is limited.If the engine overheat warning is activated,
immediately reduce the engine speed, return
to shore, and then make sure that water is be-
ing discharged from the port (left) cooling wa-
ter pilot outlet while the engine is running. If
there is no discharge of water, stop the en-
gine, and then check the jet intake for clog-
ging. (See page 90 for information on the jet
intake.) NOTICE: If you cannot locate and
correct the cause of the overheating, con-
sult a Yamaha dealer. Continuing to oper-
ate at higher speeds could result in severe
engine damage.
[ECJ00041]
TIP:
Push the “Hour Volt” button to stop the buzz-
er.
EJU37312Check engine warning
If a sensor malfunction or a short circuit is de-
tected, the check engine warning indicator
and the “WARNING” indicator light blink, and
the buzzer sounds intermittently.
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Pre-operation checks
55
TIP:
To ensure safety and reliability, pre-operation checks should be made each time the watercraft
is used.
Hull and deckCheck the hull and deck for damage. 62
Jet intakeCheck the jet intake for damage and clogging. 62
Stern drain plugsCheck the stern drain plugs for damage and foreign
material and check that they are securely installed.62
HoodCheck that the hood is securely closed. 63
Front and rear seatsCheck that the seats are securely installed. 40
POST-LAUNCH CHECKS
Cooling water pilot outletCheck that water is discharged from the port (left)
cooling water pilot outlet while the engine is running.63
Dual analog meter unitCheck the dual analog meter unit for proper opera-
tion.63
Engine idling speedCheck the engine idling speed. 63 ITEM ROUTINE PAGE
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Pre-operation checks
63
EJU41440Hood check
Push down on the rear of the hood and make
sure that it is securely closed.
EJU40144Post-launch checks
Perform the post-launch checks in the pre-op-
eration checklist while the watercraft is in the
water and the engine is running.
To perform the post-launch checks:
(1) Launch the watercraft. (See page 65 for
information on launching the watercraft.)
(2) Perform the checks and make sure that
there are no malfunctioning items or oth-
er problems.
EJU41810Cooling water pilot outlet check
Make sure that water is discharged from the
port (left) cooling water pilot outlet while the
engine is running. (See page 29 for informa-
tion on the cooling water pilot outlets.)
EJU37451Dual analog meter unit check
Make sure that the dual analog meter unit op-
erates properly. (See page 35 for information
on proper operation of the dual analog meter
unit.)
EJU41330Engine idling speed check
Start the engine and warm it up. Use the ta-
chometer in the dual analog meter unit to
make sure that the engine idling speed is not
significantly above or below the specified
range.
Engine idling speed:
1250 ±100 r/min
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Operation
75
weeded areas is unavoidable, alternately
squeeze the throttle lever and relax your grip
on the throttle lever to vary the engine speed.
Weeds tend to become clogged more when
operating at a steady speed and at trolling
speed. If weeds may have clogged the intake
area, clean the jet intake. (See page 90 for in-
formation on the jet intake.)
EJU40241After removing the watercraft from the
water
NOTICE
ECJ01310
Do not run the engine over 4000 r/min on
land. Also, do not run the engine for more
than 15 seconds without supplying water,
otherwise the engine could overheat.
After operating and removing the watercraft
from the water, promptly discharge the re-
maining water from the cooling water passag-
es.
To discharge water from the cooling water
passages:
(1) Make sure that the area around the wa-
tercraft is clear, and then start the engine.
(2) Discharge the remaining water out of the
cooling water passages by alternately
squeezing and releasing the throttle lever
quickly for 10 to 15 seconds.
(3) Stop the engine.
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Care and storage
76
EJU37145
Post-operation care
WARNING
EWJ00330
Always place the watercraft upright in a
horizontal position when storing it, other-
wise fuel could leak out into the engine or
engine compartment, which could create a
fire hazard.
After using the watercraft, always take it out of
the water, clean it, and store it. Leaving the
watercraft in the water for extended periods
will accelerate the rate of normal deterioration
of the jet pump and hull. Marine organisms
and corrosion are some of the conditions that
can shorten the life of many watercraft com-
ponents.
EJU37562Flushing the cooling water passages
NOTICE
ECJ01310
Do not run the engine over 4000 r/min on
land. Also, do not run the engine for more
than 15 seconds without supplying water,
otherwise the engine could overheat.
Flush the cooling water passages to prevent
them from clogging with salt, sand, or dirt.
(1) Place the watercraft in a horizontal posi-
tion.
(2) Remove the seats and watertight storage
compartment. (See page 40 for seat re-
moval and installation procedures and
page 45 for information on the watertight
storage compartment.)(3) Connect the garden hose adapter to a
garden hose.
(4) Loosen the flushing hose connector cap
and remove it. Insert the garden hose
adapter into the flushing hose connector
and turn it until it is securely connected.
(5) Connect the garden hose to a water tap.
(6) Make sure that the area around the wa-
tercraft is clear, and then start the engine.
Immediately after the engine starts, fully
turn the water supply on so that water
1Garden hose adapter
1Garden hose adapter
2Flushing hose connector cap
3Flushing hose connector
231
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Care and storage
77
flows out continually from the jet thrust
nozzle.
(7) Run the engine at idling speed for about
3 minutes watching the engine condition.
If the engine stops while flushing, turn the
water supply off immediately and perform
the procedure again from step 6.
NOTICE: Do not supply water to the
cooling water passages when the en-
gine is not running. The water could
flow back through the muffler into the
engine, causing severe engine dam-
age.
[ECJ00122]
(8) Turn the water supply off.
(9) Discharge the remaining water out of the
cooling water passages by alternately
squeezing and releasing the throttle lever
quickly for 10 to 15 seconds.
(10) Stop the engine.
(11) Remove the garden hose adapter, and
then securely install the flushing hose
connector cap by tightening it until it
stops.
(12) Securely install the watertight storage
compartment and seats in their original
positions.
EJU33735Cleaning the watercraft
(1) Remove the seats. (See page 40 for seat
removal and installation procedures.)
(2) Rinse the engine and engine compart-
ment with a small amount of water.NOTICE: Do not use high-pressure
water when rinsing the engine or en-
gine compartment as severe engine
damage could result.
[ECJ00571]
(3) Drain the water from the engine compart-
ment. (See page 50 for information on
draining the bilge water.)
(4) Wipe the engine and engine compart-
ment with a dry cloth.
(5) Wash down the hull, deck, and jet pump
with fresh water.
(6) Wipe the hull, deck, and jet pump with a
dry cloth.
(7) Wipe all vinyl and rubber components,
such as the seats and engine compart-
ment seals, with a vinyl protectant.
(8) To minimize corrosion, spray metallic
parts of the hull, deck, and engine with a
rust inhibitor.
(9) Allow the engine compartment to air dry
completely before installing the seats.
(10) Securely install the seats in their original
positions.
EJU33686Battery care
If the watercraft will not be used for more than
a month, remove the battery from the water-
craft, check it, and then store it in a cool, dry
place.
WARNING
EWJ00791
Battery electrolyte is poisonous and dan-
gerous, causing severe burns, etc. Elec-
trolyte contains sulfuric acid. Avoid
contact with skin, eyes, or clothing.
Antidotes
External: Flush with water.
Internal: Drink large quantities of water or
milk. Follow with milk of magnesia, beaten
egg, or vegetable oil. Call a physician im-
mediately.
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