oil YAMAHA GP1300R 2003 User Guide

3-3
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EJU18320
Gasohol
There are two types of gasohol: gasohol
containing ethanol and that containing meth-
anol.
Gasohol containing ethanol can be used
if ethanol content does not exceed 10% and
the fuel meets minimum octane ratings.
Gasohol containing methanol is not rec-
ommended by Yamaha because it can
cause fuel system damage or engine perfor-
mance problems.
EJU11870
2-stroke engine oil
CAUTION:@ Use only YAMALUBE 2-W oil. Using
another oil can seriously damage the cat-
alytic converter and other engine compo-
nents.
@
NOTE:@ YAMALUBE 2-W is developed for this water-
craft and available from a Yamaha dealer.
@
Recommended engine oil:
YAMALUBE 2-W oil only
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EJU10460
Filling the oil tank
WARNING@
Do not add gasoline to the oil tank.
Fire or explosion could result.

Oil in the bilge is a serious fire hazard.
Wipe up any spilled oil immediately.
@
CAUTION:@ Do not allow the oil tank to become com-
pletely empty. If the oil tank becomes
empty the oil injection pump must be
bled to ensure proper oil flow, otherwise
engine damage may occur. If bleeding of
the oil pump is necessary, have a
Yamaha dealer bleed it.
@
1. Remove the seat to watch the oil level.
(See page 2-5 for seat.)
2. Open the oil tank filler cap, and very
slowly add engine oil to the oil tank.
3. Stop filling when the oil just reaches the
top of oil tank visible.
Oil tank capacity:
5.5 L (1.5 US gal, 1.2 Imp gal)
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EJU13460
Pre-operation checks
EJU13470
Pre-operation check list
Before operating this watercraft, perform the checks in the following check list. See the
accompanying text in this chapter for details on how to perform the checks.
WARNING@ If any item in the pre-operation check list is not working properly, have it inspected
and repaired before operating the watercraft, otherwise an accident could occur.
@
POC-***
NOTE:@ Pre-operation checks should be made thoroughly each time the watercraft is used. This pro-
cedure can be completed in a short time. It is worth the time spent to assure safety and reli-
ability.
@
ITEM ROUTINE PAGE
Engine compartment Remove the seat and front storage compartment
to ventilate engine compartment. Check for fuel
vapors or loose electrical connections3-7
Bilge Check for water and fuel residue and remove if
necessary3-8
Throttle Check that the throttle lever springs back 3-11
Steering system Check for proper steering system operation 3-11
Fuel and oil Check fuel and oil level and add if necessary
Check hoses and tanks for leakage3-7
Water separator Check for water and drain if necessary 3-8
Battery Check electrolyte level and battery condition 3-9
Hood Check that the hood is properly secured 2-6
Seat Check that the seat is properly secured 2-5
Hull/Deck Check the hull and deck for cracks or other dam-
age—
Jet unit Check for debris and remove if necessary 3-12
Fire extinguisher Check the condition and replace if necessary 3-10
Engine shut-off cord Check condition and replace is frayed or broken 3-12
Switches Check the start switch, engine stop switch and
engine shut-off switch for proper operation when
the watercraft is in the water3-13
Cooling water pilot outlet Check that water is discharged while the engine
is running and the watercraft is in the water3-13
Multifunction information center Check for warning indications and proper opera-
tion3-13
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EJU10480
Pre-operation check points
EJU10500
Engine compartment
Ventilate the engine compar tment before
each use.
To ventilate the engine compartment,
remove seat and front storage compart-
ment. (See page 2-5 for seat, and 2-20 for
front storage compartment.) Allow the
engine compartment to remain open for a
few minutes to allow any fuel vapors to
escape. Also, check for loose electrical con-
nections.
WARNING@ Failure to ventilate the engine compart-
ment could result in fire or explosion. Do
not start the engine if there is a fuel leak
or a loose electrical connection.
@
EJU20071
Fuel and oil systems
Check the fuel system for leakage, cracks
or malfunctions before each use. (See page
4-10 for check points and correct proce-
dures.)
1. Remove the fuel tank filler cap to release
any pressure that might have built up in
the fuel tank.
2. Remove seat and front storage compart-
ment. (See page 2-5 for seat, and 2-20
for front storage compartment.)
3. Check the fuel and oil levels in the tanks
and replenish if necessary. (See pages
3-4 and 3-5 for filling instructions.)
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EJU18360
Operation
WARNING@ Before operating your watercraft,
become familiar with all controls. Con-
sult your Yamaha dealer about any con-
trol or function you do not fully
understand. Failure to understand how
controls work could cause an accident or
prevent you from avoiding an accident.
@
CAUTION:@ Make sure that the stern drain plugs are
securely tightened before launching the
watercraft.
@
EJU18810
Engine break-in
The engine break-in period is essential to
allow the various components of the engine
to wear and polish themselves to the correct
operating clearances. This ensures proper
performance and promotes longer compo-
nent life.
CAUTION:@
For the first tankful of operation, pre-
mix a 50:1 mixture of fuel and oil (in
addition to the oil in the oil tank).

After break-in, use straight gasoline
for normal operation.
@
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1. Remove the clip from the engine shut-off
switch.
2. Swim to the rear of the watercraft. Pull
the watercraft over with your left hand on
the ride plate while pushing down on the
gunwale with your right hand and foot.
NOTE:@ If the port (left) side of the capsized water-
craft is tilting upward, first tilt the watercraft
so the port (left) side is down by using your
weight to press down on the gunwale.
@
CAUTION:@ Do not turn the watercraft over counter-
clockwise, otherwise water may leak into
the engine and cause damage.
@
3. Start the engine, and then head for
shore to inspect the engine for water
damage.
CAUTION:@ If the watercraft has been capsized for
5 minutes or more, air may have entered
the oil injection system. Leave the engine
off, or operate only at trolling speed, for
10 minutes after the watercraft has been
turned right-side up. This will allow any
air to bleed off.
@
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EJU10860
MAINTENANCE AND
CARE
Storage ...................................................... 4-1
Flushing the cooling system .................. 4-1
Lubrication .............................................. 4-3
Fuel system ............................................ 4-3
Battery .................................................... 4-5
Cleaning the watercraft .......................... 4-6
Maintenance and adjustments .............. 4-7
Owner’s/Operator’s Manual and
tool kit ..................................................... 4-8
Periodic maintenance chart ................... 4-9
Inspecting the fuel system ................... 4-10
Inspecting the oil injection system ....... 4-11
Inspecting the jet thrust nozzle
angle ..................................................... 4-12
Inspecting and adjusting the
throttle cable ......................................... 4-12
Inspecting the QSTS mechanism ....... 4-13
Cleaning and adjusting the
spark plugs ........................................... 4-14
Lubrication points ................................. 4-15
Inspecting the battery .......................... 4-18
Adjusting the fuel injection system ...... 4-20
Replacing the fuse ............................... 4-21
Bleeding the oil injection pump ............ 4-21
Adjusting the Yamaha Adjustable
Sponson (Y.A.S.) ................................. 4-22
Specifications ........................................ 4-23
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EJU20100
Lubrication
WARNING@ Do not spray flammable rust inhibitor
products on engine surfaces while the
engine is hot. The sprayed substance or
propellants could catch fire.
@
1. Remove the spark plugs and pour
approximately one tablespoon of oil into
each cylinder.
2. Grease the spark plug threads and rein-
stall the spark plugs.
3. Crank the engine within 3 seconds using
the start switch.
4. Lubricate all cables such as the throttle
and steering cables.
NOTE:@ Use a suitable marine grease applicator to
pressure lubricate the cables and purge out
any moisture between the inner and outer
cables.
@
5. Lubricate the areas of the watercraft
specified under Lubrication points on
page 4-15.
EJU20221
Fuel system
WARNINGGASOLINE AND ITS VAPORS ARE
HIGHLY FLAMMABLE AND EXPLOSIVE!

Do not smoke when refueling, and
keep away from sparks, flames, or
other sources of ignition.

Stop engine before refueling.

Refuel in a well-ventilated area with
the watercraft in a horizontal position.

Do not stand or sit on the watercraft
while refueling in case of fire.
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EJU13550
Periodic maintenance chart
The following chart gives general guidelines for periodic maintenance. However, depend-
ing on your operating conditions maintenance may need to be performed more frequently.
PMC-*** (
) This mark indicates maintenance that you may do yourself.
(
❍) This mark indicates work to be done by a Yamaha dealer.
MAINTENANCE INTERVAL
INITIALTHEREAFTER
EVERYPA G E
10
hours50
hours100
hours100
hours200
hours
ITEM
6
months12
months12
months24
months
Spark plug Inspect, clean, adjust



4-14
Lubrication points Lubricate


4-15
Intermediate housing Lubricate❍
*1

*2

*2 4-17
Fuel system Inspect❍❍
4-10
Fuel tank Clean❍
4-10
Oil injection system Inspect, clean❍❍
4-11
Throttle shaft Inspect❍❍
—
Cooling water passages Flush

*3 4-1
Water inlet strainer Inspect, clean❍❍
—
Bilge strainer Clean❍❍
—
Electric bilge pump strainer Inspect, clean❍❍
—
Impeller Inspect

*4❍❍
—
Jet thrust nozzle angle Inspect


4-12
QSTS mechanism Inspect, adjust

*4❍❍
4-13
Throttle lever Check operation

*4 3-11
Throttle cable Inspect, adjust❍❍
4-12
Stern drain plugs Inspect, replace

*4❍❍
3-8
Battery Inspect

*5❍❍
4-18
Rubber coupling Inspect❍
—
Engine mount Inspect❍
—
Nuts and bolts Inspect❍❍❍
—
*1: Grease capacity: 33.0–35.0 cm3 (1.11–1.18 oz)
*2: Grease capacity: 6.0–8.0 cm3 (0.20–0.27 oz)
*3: After every use
*4: Before every use
*5: Inspect fluid level before every use
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EJU11000
Inspecting the oil injection
system
Check the oil injection system for leakage,
cracks, or malfunctions. If necessary, have a
Yamaha dealer repair the oil injection sys-
tem.
Check:

Oil tank for damage, cracks or leakage.

Oil tank for water or dirt.

Oil hose and joint for damage or cracks.

Oil filter for dirt.

Oil pump for leakage.
EJU11010
Oil tank
Check the oil tank for leakage or water in
the tank. If water is found in the oil injection
system or if the oil tank needs to be cleaned
have a Yamaha dealer service the water-
craft.
EJU20230
Oil filter
Have a Yamaha dealer check the oil filter
for dirt and clogs.
UF1G70.book Page 11 Wednesday, December 18, 2002 3:35 PM