cooling YAMAHA GP1800 2018 Owners Manual

Table of contents
General and important labels ........... 1
Identification numbers .................... 1
Primary Identification (PRI-ID)
number............................................ 1
Craft Identification Number (CIN) ....... 1
Engine serial number.......................... 1
Manufactured date label .................... 2
Model information ........................... 2
Builder’s plate .................................... 2
Important labels .............................. 4
Warning labels.................................... 5
Other labels ........................................ 8
Safety information ........................... 10
Limitations on who may operate
the watercraft ............................. 10
Cruising limitations ........................ 11
Operation requirements ................ 12
Recommended equipment ........... 14
Hazard information........................ 15
Watercraft characteristics ............. 15
Wakeboarding and water-skiing ... 17
Safe boating rules ......................... 18
Enjoy your watercraft
responsibly ................................. 19
Description....................................... 20
Watercraft glossary ....................... 20
Location of main components ...... 21
Control function operation ............. 25
Watercraft control functions ......... 25
Remote control transmitter .............. 25
Yamaha Security System ................. 26
Engine stop switch .......................... 27
Engine shut-off switch .................... 27
Start switch ..................................... 27
Throttle lever .................................... 28
RiDE lever ........................................ 28
Steering system ............................... 28
Cooling water pilot outlets ............... 29
Water separator................................ 29
Watercraft operation ...................... 31
Watercraft operation functions ..... 31
Shift system ..................................... 31
Electric trim system .......................... 33
Watercraft operation modes ......... 35
Low RPM Mode ............................... 35
Instrument operation ...................... 37
Multifunction information center ... 37
Information display ........................... 37
Hour meter ....................................... 40
Voltmeter .......................................... 41
Equipment operation ...................... 42
Equipment..................................... 42
Seats ................................................ 42
Handgrip........................................... 43
Reboarding step ............................... 43
Bow eye............................................ 44
Stern eyes ........................................ 44
Cleat ................................................. 44
Storage compartments .................... 45
Fire extinguisher holder and cover ... 47
Operation and handling
requirements ................................... 49
Fuel requirements ......................... 49
Fuel................................................... 49
Engine oil requirements ................ 52
Engine oil .......................................... 52
Draining the bilge water ................ 53
Draining the bilge water on land....... 53
Draining the bilge water on water .... 54
Transporting on a trailer................ 55
First-time operation ........................ 56
Engine break-in............................. 56
Pre-operation checks ..................... 57
Pre-operation checklist .................... 57
Pre-operation check points .......... 59
Pre-launch checks ........................... 59
Post-launch checks.......................... 65
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Table of contents
Operation ......................................... 67
Operating your watercraft ............. 67
Getting to know your watercraft ...... 67
Learning to operate your
watercraft ...................................... 67
Riding position ................................. 68
Launching the watercraft ................. 68
Starting the engine on water ............ 68
Stopping the engine ......................... 69
Leaving the watercraft...................... 69
Operating the watercraft .................. 69
Turning the watercraft ...................... 70
Stopping the watercraft ................... 71
Operating the watercraft in reverse
or neutral....................................... 72
Boarding the watercraft ................... 73
Starting off........................................ 75
Capsized watercraft ......................... 76
Beaching and docking the
watercraft ...................................... 77
Operating in weeded areas .............. 77
After removing the watercraft from
the water ....................................... 78
Care and storage............................. 79
Post-operation care ...................... 79
Flushing the cooling water
passages....................................... 79
Cleaning the watercraft .................... 80
Battery care ...................................... 80
Long-term storage ........................ 83
Cleaning ........................................... 83
Lubrication ....................................... 83
Rustproofing..................................... 83
Maintenance .................................... 84
Maintenance.................................. 84
Tool kit.............................................. 84
Removing and installing the engine
cover ............................................. 84
Periodic maintenance chart ............. 86
Engine oil and oil filter ...................... 88
Specifications .................................. 89
Specifications ............................... 89
Trouble recovery ............................. 90
Troubleshooting ............................ 90
Troubleshooting chart ...................... 90
Emergency procedures ................ 93
Cleaning the jet intake and
impeller ......................................... 93
Raising the reverse gate .................. 94
Jumping the battery ......................... 94
Replacing the fuses .......................... 95
Towing the watercraft....................... 97
Submerged watercraft ..................... 97
Index................................................. 99
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Description
21
EJU31012
Location of main components
Exterior
12
657
1098
34
1Hood
2Footwell
3Remote control transmitter (page 25)
4Fuel filler cap (page 49)
5Front seat (page 42)
6Rear seat (page 42)7Gunwale
8Sponson
9Cooling water pilot outlet (page 29)
10Bow eye (page 44)
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Control function operation
29
zle is changed, and the direction of the water-
craft is changed accordingly.
Since the strength of the jet thrust determines
the speed and degree of a turn, throttle must
always be applied when attempting a turn,
except at trolling speed.
This model is equipped with the Yamaha En-
gine Management System (YEMS) that in-
cludes an off-throttle steering (OTS) system.
It will activate at planing speeds should you
attempt to steer the watercraft after releasing
the throttle lever. The OTS system assists in
turning by continuing to supply some thrust
while the watercraft is decelerating, but you
can turn more sharply if you apply throttle
while turning the handlebars. The OTS sys-
tem does not function below planing speeds
or when the engine is off. Once the engine
slows down, the watercraft will no longer turn
in response to handlebar input until you apply
throttle again or you reach trolling speed.EJU41801Cooling water pilot outlets
When the engine is running, some of the
cooling water that is circulated in the engine
is discharged from the cooling water pilot
outlets.
There are cooling water pilot outlets on the
port (left) and starboard (right) sides of the
watercraft. To check for proper operation of
the cooling system, make sure that water is
being discharged from the port (left) pilot out-
let. If water is not being discharged from the
outlet, stop the engine and check the jet in-
take for clogging. (See page 93 for informa-
tion on the jet intake.)
TIP:
It will take about 60 seconds for the water
to reach the outlets after the engine is start-
ed.
Water discharge may not be constant
when the engine is running at idling speed.
If this occurs, apply a little throttle to make
sure that water discharges properly.
EJU40323Water separator
The water separator prevents water from en-
tering the fuel tank by collecting any water
that has entered the fuel tank breather hose if
the watercraft was capsized.
1Handlebar
2Jet thrust nozzle
1
21Cooling water pilot outlet
1
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Instrument operation
40
EJU44730Engine overheat warning
If the engine temperature rises significantly,
the engine overheat warning indicator, the
check engine warning indicator, and the
“WARNING” indicator light blink, and the
buzzer sounds intermittently. After 5 sec-
onds, the engine overheat warning indicator
and the “WARNING” indicator light stop
blinking and remain on, and the buzzer
sounds continuously. After 30 seconds, the
buzzer stops. While the engine overheat
warning is activated, the maximum engine
speed is limited.
If the engine overheat warning is activated,
immediately reduce the engine speed, return
to shore, and then make sure that water is
being discharged from the port (left) cooling
water pilot outlet while the engine is running.
If there is no discharge of water, stop the en-
gine, and then check the jet intake for clog-
ging. (See page 93 for information on the jet
intake.) NOTICE: If you cannot locate and
correct the cause of the overheating, con-
sult a Yamaha dealer. Continuing to oper-ate at higher speeds could result in severe
engine damage. [ECJ00042]
EJU43731
Check engine warning
If a sensor malfunction or a short circuit is de-
tected, the check engine warning indicator
and the “WARNING” indicator light blink, and
the buzzer sounds intermittently for 30 sec-
onds.
If the engine is stopped after the check en-
gine warning is activated, the information dis-
play will indicate an error code.
If the check engine warning is activated, im-
mediately reduce the engine speed, return to
shore, and have a Yamaha dealer check the
engine.
EJU43740Hour meter
The hour meter shows the total number of
hours that the engine has been running since
the watercraft was new.
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Pre-operation checks
58
TIP:
To ensure safety and reliability, pre-operation checks should be made each time the water-
craft is used.
HoodCheck that the hood is securely closed. 65
Front and rear seatsCheck that the seats are securely installed. 42
POST-LAUNCH CHECKS
Cooling water pilot outletCheck that water is discharged from the port (left)
cooling water pilot outlet while the engine is run-
ning.65
Multifunction information
centerCheck the multifunction information center for prop-
er operation.65
Shift system Check the shift system for proper operation. 65
Trim indicatorCheck the trim indicator for proper operation. 66
Engine idling speedCheck the engine idling speed. 66 ITEM ROUTINE PAGE
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Pre-operation checks
65
Securely install the stern drain plugs by tight-
ening them until they stop.
EJU43810Hood check
Push down the hood latch and make sure
that it is securely closed.
EJU40146Post-launch checks
Perform the post-launch checks in the pre-
operation checklist while the watercraft is in
the water and the engine is running.
To perform the post-launch checks:
(1) Launch the watercraft. (See page 68 for
information on launching the watercraft.)
(2) Perform the checks and make sure that
there are no malfunctioning items or oth-
er problems.
EJU41811Cooling water pilot outlet check
Make sure that water is discharged from the
port (left) cooling water pilot outlet while theengine is running. (See page 29 for informa-
tion on the cooling water pilot outlets.)
EJU32715Multifunction information center check
Make sure that the multifunction information
center operates properly. (See page 37 for in-
formation on proper operation of the multi-
function information center.)
EJU43392Shift system check
Operate the throttle lever and RiDE lever, and
check that the watercraft moves or does not
move according to the displayed shift indica-
tor. (See page 31 for shift system operation
procedures.) WARNING! To avoid colli-
sions, operate at safe speeds and keep a
1Stern drain plug
1
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Operation
78
EJU40242After removing the watercraft from
the water
NOTICE
ECJ01311
Do not run the engine over 4000 r/min on
land. Also, do not run the engine for more
than 15 seconds without supplying water,
otherwise the engine could overheat.
After operating and removing the watercraft
from the water, promptly discharge the re-
maining water from the cooling water pas-
sages.
To discharge water from the cooling water
passages:
(1) Make sure that the area around the wa-
tercraft is clear, and then start the en-
gine.
(2) Discharge the remaining water out of the
cooling water passages by alternately
squeezing and releasing the throttle lever
quickly for 10 to 15 seconds.
(3) Stop the engine.
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Care and storage
79
EJU37146
Post-operation care
WARNING
EWJ00331
Always place the watercraft upright in a
horizontal position when storing it, other-
wise fuel could leak out into the engine or
engine compartment, which could create
a fire hazard.
After using the watercraft, always take it out
of the water, clean it, and store it. Leaving the
watercraft in the water for extended periods
will accelerate the rate of normal deteriora-
tion of the jet pump and hull. Marine organ-
isms and corrosion are some of the
conditions that can shorten the life of many
watercraft components.
EJU37566Flushing the cooling water passages
NOTICE
ECJ01880
Do not run the engine over 4000 r/min on
land. Also, do not run the engine for
more than 15 seconds without supplying
water, otherwise the engine could over-
heat.
Flush the cooling water passages to
prevent them from clogging with salt,
sand, or dirt.
(1) Place the watercraft in a horizontal posi-
tion.
(2) Remove the seats and removable water-
tight storage compartment. (See page 42
for seat removal and installation proce-
dures and page 47 for information on the
removable watertight storage compart-
ment.)(3) Connect the garden hose adapter to a
garden hose.
(4) Loosen the flushing hose connector cap
and remove it. Insert the garden hose
adapter into the flushing hose connector
by pushing and twisting it until it is se-
curely connected.
1Garden hose adapter
2Garden hose
1Flushing hose connector cap
2Garden hose adapter
3Flushing hose connector
12
1
3
2
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Care and storage
80
(5) Connect the garden hose to a water tap.
(6) Make sure that the area around the wa-
tercraft is clear, and then start the en-
gine. Immediately after the engine starts,
fully turn the water supply on so that wa-
ter flows out continually from the jet
thrust nozzle.
(7) Run the engine at idling speed for about
3 minutes watching the engine condition.
If the engine stops while flushing, turn
the water supply off immediately and
perform the procedure again from step 6.
NOTICE: Do not supply water to the
cooling water passages when the en-
gine is not running. The water could
flow back through the muffler into the
engine, causing severe engine dam-
age.
[ECJ00123]
(8) Turn the water supply off.
(9) Discharge the remaining water out of the
cooling water passages by alternately
squeezing and releasing the throttle lever
quickly for 10 to 15 seconds.
(10) Stop the engine.
(11) Remove the garden hose adapter, and
then securely install the flushing hose
connector cap by tightening it until it
stops.
(12) Securely install the removable watertight
storage compartment and seats in their
original positions.
EJU33736Cleaning the watercraft
(1) Remove the seats. (See page 42 for seat
removal and installation procedures.)
(2) Rinse the engine and engine compart-
ment with a small amount of water.
NOTICE: Do not use high-pressure
water when rinsing the engine or en-
gine compartment as severe engine
damage could result.
[ECJ00572]
(3) Drain the water from the engine com-
partment. (See page 53 for information
on draining the bilge water.)
(4) Wipe the engine and engine compart-
ment with a dry cloth.
(5) Wash down the hull, deck, and jet pump
with fresh water.
(6) Wipe the hull, deck, and jet pump with a
dry cloth.
(7) Wipe all vinyl and rubber components,
such as the seats and engine compart-
ment seals, with a vinyl protectant.
(8) To minimize corrosion, spray metallic
parts of the hull, deck, and engine with a
rust inhibitor.
(9) Allow the engine compartment to air dry
completely before installing the seats.
(10) Securely install the seats in their original
positions.
EJU33688Battery care
If the watercraft will not be used for more than
a month, remove the battery from the water-
craft, check it, and then store it in a cool, dry
place.
WARNING
EWJ00792
Battery electrolyte is poisonous and dan-
gerous, causing severe burns, etc. Elec-
trolyte contains sulfuric acid. Avoid
contact with skin, eyes, or clothing.
Antidotes
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