engine YAMAHA GP1800R SVHO 2022 Repair Manual

Care and storage
86
(4) Store the battery in a cool, dry place.NOTICE: Storing the battery in an un-
charged condition can cause perma-
nent battery damage. Check the
battery periodically.
[ECJ00103]
To install the battery:
(1) Place the battery in the battery compart- ment and hook the battery bands onto
the holders.
(2) Connect the positive (+) battery lead (red) to the positive (+) battery terminal.
NOTICE: Reversal of the battery leads
will damage the electrical parts.
[ECJ00262]
(3) Connect the negative (–) battery lead (black) to the negative (–) battery termi-
nal.
(4) Make sure that the battery is securely held in place.
EJU33495
Long-term storageEWJ00332
Always place the watercraft upright in a
horizontal position when storing it, other-
wise fuel could leak out into the engine or
engine compartment, which could create
a fire hazard.
Storage for long periods of time, such as win-
ter storage, requires preventive maintenance
to ensure against deterioration. It is advisable
to have the watercraft serviced by a Yamaha
dealer prior to storage.
However, the following procedures can be
performed easily by the owner.
EJU40763Cleaning
(1) Flush the cooling water passages. (Seepage 83 for information on flushing the
cooling water passages.)
TIP
If you will be storing the watercraft for a pro-
longed period, such as winter storage, top off
the fuel tank with fresh gasoline and add fuel
stabilizer and conditioner to the fuel tank ac-
cording to the manufacturer’s instruction be-
fore starting the engine.
(2) Clean the watercraft. (See page 84 for in-formation on cleaning the watercraft.)
Wax the hull with a non-abrasive wax.
EJU44741Lubrication
To keep moving parts sliding or rotating
smoothly, lubricate them with water-resistant
grease.
Recommended water-resistant grease:YAMALUBE MARINE GREASE /
Ya m a h a G r e a s e A
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Care and storage
87
Steering cable (jet thrust nozzle end), elec-
tric trim rod (jet thrust nozzle end), and ball
joint
TIP
Disconnect the electric trim rod from the ball
joint before lubricating.
Shift rod (reverse gate end) and ball joint
TIP
Disconnect the shift rod from the ball joint be-
fore lubricating.
EJU40812Rustproofing
Spray metallic parts of the hull, deck, and en-
gine with a rust inhibitor.
Have a Yamaha dealer rustproof the internal
engine components.
UF4P72E0.book Page 87 Tuesday, August 24, 2021 3:18 PM

Maintenance
88
EJU3376A
Maintenance
Periodic checks and lubrication will keep
your watercraft in the safest and most effi-
cient condition possible. Therefore, make
sure to carry out the periodic maintenance.
Safety is an obligation of the watercraft own-
er. Proper maintenance must be carried out
to keep the exhaust emission and sound lev-
els within the regulated limits. The most im-
portant points of watercraft inspection and
lubrication are explained on the following
pages.
See a Yamaha dealer for genuine Yamaha re-
placement parts and optional accessories
designed for your watercraft.
Remember, failures that are the result of the
installation of parts or accessories which are
not qualitatively equivalent to genuine
Yamaha parts are not covered by the limited warranty.
Maintenance, replacement, or repair of
the emission control devices and system
may be performed by any marine SI engine
repair establishment or individual. War-
ranty repair, however, must be performed
at an authorized Yamaha marine dealer-
ship.
EWJ00312
Be sure to turn off the engine when you
perform maintenance unless otherwise
specified. If you are not familiar with ma-
chine servicing, this work should be done
by a Yamaha dealer or other qualified me-
chanic.
EJU40434Removing and installing the engine
cover
The engine cover is removable.
To remove the engine cover:
(1) Remove the seats. (See page 48 for seat removal and installation procedures.)
(2) Remove the engine cover screws.
(3) Slide the engine cover toward the stern, and then lower the rear side of the cover.
(4) Lift up the cover to remove it.
1 Engine cover screw
1 Engine cover
1
1
UF4P72E0.book Page 88 Tuesday, August 24, 2021 3:18 PM

Maintenance
89
To install the engine cover:
When installing the engine cover, simply re-
verse the steps for removal.
UF4P72E0.book Page 89 Tuesday, August 24, 2021 3:18 PM

Maintenance
90
EJU43103Periodic maintenance chart
The periodic maintenance chart gives general guidelines for periodic maintenance. Have a
Yamaha dealer perform the checks in the following chart. However, maintenance may need to be performed more frequently depending on your operating conditions. If you have any
questions, consult a Yamaha dealer.
This “ √” mark indicates items to be checked and serviced by a Yamaha dealer.
Item OperationInitial Thereafter every
Page
10 hours 50 hours
or 12
months *1 100
hours or 12
months *1 200
hours or 24
months *1
Fuel line Check fuel hoses and
clamps
√
—
Fuel filler cap/Wa-
ter separator Check O-rings for cracks
and deformation
√
—
Fuel tank Check installation and
straps
√
—
Water inlet strainer Check for clogs and dam-
age
√
—
Cooling water hos-
es Check for damage and
leakage, and check
clamps
√
—
Engine oil Replace √√ 92
Oil filter Replace √92
Intermediate hous-
ing Lubricate
√—
Spark plugs Check √√ —
Battery Check state of charge,
terminals and bands
√
—
Battery leads Check terminals √—
Steering master Check operation and for
looseness
√√
—
Steering cable Check exterior and con-
nections, and lubricate
√
—
Electric trim rod Check exterior and con-
nections, and lubricate
√
—
Shift rod and re-
verse gate Check exterior and con-
nections, and lubricate
√
—
Air filter element Check for damage and
dirt
√
—
Air intake hoses Check for damage, and
check clamps
√
—
Thr

ottle body Lubricate throttle valve √—
UF4P72E0.book Page 90 Tuesday, August 24, 2021 3:18 PM

Maintenance
91
*1: Whichever comes first.
*2: Check every 200 hours.
Perform the pre-operation checks and post-operation checks before performing periodic
maintenance.
Exhaust systemCheck for exhaust leak-
age, and check hoses and
clamps √
—
Breather hose Check breather hose and
clamps
√
—
Impeller Check for bends, dam-
age, and foreign material
√
—
Drive shaft spline Check for damage and lu-
bricate splines
√
—
Jet pump bearings Check bearings and
grease condition
√
—
Jet thrust nozzle Check movement, and lu-
bricate
√
—
Jet vacuum bilge Check hoses for clogs
and damage, check
clamps, and clean bilge
strainer
√
—
Stern drain plugs Check O-rings √—
Anode Check for corrosion, and
clean
√
*2 —
Valve clearance Check and adjust √ *2 —
Rubber coupling Check for cracks, inden-
tations, looseness, and
noise √
—
Engine mount Check for damage and
peeling
√
—
Item Operation
Initial Thereafter every
Page
10 hours 50 hours
or 12
months *1 100
hours or 12
months *1 200
hours or 24
months *1
UF4P72E0.book Page 91 Tuesday, August 24, 2021 3:18 PM

Maintenance
92
EJU36943Engine oil and oil filterEWJ00341
Engine oil is extremely hot immediately af-
ter the engine is turned off. Coming in con-
tact with or getting any engine oil on your
clothes could result in burns.
ECJ00992
Do not run the engine with too much or not
enough oil in the engine, otherwise the en-
gine could be damaged.
It is recommended to have a Yamaha dealer
change the engine oil and the engine oil filter.
However, if you choose to change the oil and
filter on your own, consult a Yamaha dealer.
UF4P72E0.book Page 92 Tuesday, August 24, 2021 3:18 PM

Specifications
93
EJU46451
Specifications
Watercraft capaci-
ty:Maximum people on board: 3 person
Maximum load capacity: 240 kg (530 lb)
Dimensions and
weight: Length: 3.35 m (131.9 in)
Width: 1.24 m (48.8 in)
Height: 1.20 m (47.2 in)
Dry weight: 332 kg (732 lb) (GP1800R SVHO)
340 kg (750 lb) (GP1800R SVHO with
audio)
Performance: Maximum output (according to ISO
8665/SAE J1228): 183.9 kW at 7500 r/min
Maximum fuel consumption: 80.7 L/h (21.3 US gal/h,
17.8 Imp.gal/h)
Cruising range at full throttle: 0.87 hour
Trolling speed: 1250 ±100 r/min
Engine: Engine type: Liquid cooled 4-stroke, DOHC
Number of cylinders: 4
Engine displacement: 1812 cm³
Bore × stroke: 86.0 × 78.0 mm (3.39 × 3.07 in)
Compression ratio: 8.5 : 1
Valve clearance-intake (cold): 0.14–0.23 mm (0.0055–0.0091 in)
Valve clearance-exhaust (cold): 0.36–0.45 mm (0.0142–0.0177 in)
Lubrication system: Wet sump
Cooling system: Water
Starting system: Electric
Ignition system: T.C.I.
Spark plug (NGK): LFR7A
Spark plug gap: 0.8–0.9 mm (0.031–0.035 in)
Battery capacity: 12 V, 18 Ah
Battery type: YTX20L-BS
Charging system: Flywheel magneto
Drive unit: Propulsion system: Jet pump
Jet pump type: Axial flow, single stage
Impeller rotation: Counterclockwise
Jet thrust nozzle angle: 24+24 °
Jet thrust nozzle trim angle: -5, -3, 0, 3, 6 °
UF4P72E0.book Page 93 Tuesday, August 24, 2021 3:18 PM

Specifications
94
Fuel and oil:Recommended fuel: Premium unleaded gasoline
Minimum octane rating (PON): 91
Minimum octane rating (RON): 95
Recommended engine oil: YAMALUBE 4W or 4-stroke motor oil
Recommended engine oil type SAE: SAE 10W-30, 10W-40, 20W-40,
20W-50
Recommended engine oil grade API: API SG, SH, SJ, SL
Fuel tank total capacity: 70 L (18.5 US gal, 15.4 Imp.gal)
Engine oil quantity with oil filter re-
placement: 3.7 L (3.91 US qt, 3.26 Imp.qt)
Engine oil quantity without oil filter re-
placement: 3.5 L (3.70 US qt, 3.08 Imp.qt)
Engine oil total quantity: 5.3 L (5.60 US qt, 4.66 Imp.qt)
UF4P72E0.book Page 94 Tuesday, August 24, 2021 3:18 PM

Trouble recovery
95
EJU34562
Troubleshooting
If you have any trouble with your watercraft, use the troubleshooting chart to check for the
possible cause.
If you cannot find the cause, consult a Yamaha dealer.
EJU46470Troubleshooting chart
Confirm the possible cause and remedy, and then refer to the applicable page.
TROUBLEPOSSIBLE CAUSE REMEDYPAGE
Engine does not
start (Starter motor
does not turn over) Ya m a h a S e -
curity System
Lock mode selected Select unlock mode
24
Engine shut-
off switch Clip not in place Install clip
25
Fuse Burned out Have serviced by
Yamaha dealer —
Battery Run down Recharge84
Poor terminal con-
nections Tighten as required
84
Terminal corroded Clean or replace 84
Starter motor Faulty Have serviced by
Yamaha dealer —
Engine does not
start (Starter motor
turns over) Throttle lever Squeezed
Release25
Faulty Have serviced by
Yamaha dealer —
RiDE lever Squeezed Release25
Faulty Have serviced by
Yamaha dealer —
Fuel Fuel tank empty Refill as soon as pos-
sible 55
Stale or contaminat-
ed Have serviced by
Yamaha dealer
—
Fuel tank Water or dirt present Have serviced by Yamaha dealer—
Spark plug Fouled or defective Have serviced by Yamaha dealer—
Fuel injec-
tion system Fuel pump faulty Have serviced by
Yamaha dealer —
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