engine YAMAHA GP800R 2021 Service Manual

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F0X0316
F0X0317
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EJU00490a
Boarding and starting in deep
water
WARNING
●Operator and passenger should prac-
tice getting on board in shallow water
before riding in deep water. Boarding
in deep water requires more skill.
●The fatigue and exposure that could
result after unsuccessful attempts to
get back on the watercraft may
increase the risk of injuries and drown-
ing.
Boarding alone
1. Swim to the rear of the watercraft and
place both hands on the boarding plat-
form, pull yourself up, and then grasp the
handgrip with one hand.
2. Pull yourself up to a kneeling position on
the platform, and then move to the seat
and sit astride.
3. Attach the engine shut-off cord to your
wrist, and then install the clip to the
engine shut-off switch.
4. Grip the handlebars firmly with both
hands, place both feet in footwell, start
the engine, and look in all directions
before starting off.
WARNING
Before starting off, make sure that there
are no boats, obstructions, or swimmers
around you.

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EJU00737a
Boarding with a passenger
WARNING
Severe internal injuries can occur if
water is forced into body cavities as a
result of being near the jet thrust nozzle.
Do not apply throttle until the passenger
is seated with his or her feet on the floor
of the footwell and is holding on to the
operator.
1. Climb on board as noted in the previous
section, and sit astride the seat. Attach
the engine shut-off cord to your wrist,
and then install the clip to the engine
shut-off switch.
2. Have the passenger move to the rear of
the watercraft.
3. Have the passenger get on board and sit
on the seat.
NOTE:
When a passenger is getting on board, both
the passenger and the operator should try to
balance the watercraft.
4. The operator should check to see that
the passenger has his or her feet on the
floor of the footwell and that he or she is
securely holding on to the operator.
5. Start the engine, look in all directions,
and then accelerate to planing speed.
WARNING
Before starting off, make sure that there
are no boats, obstructions, or swimmers
around you.

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NOTE:
The heavier the total weight of the operator
and passengers, the more difficult it will be
to balance the watercraft. Do not operate the
watercraft when the total weight exceeds
160 kg (353 lb) including any cargo. If it is
difficult to balance the watercraft at a stand-
still, proceed as follows:
1. The passenger must steady the water-
craft while the operator is boarding. The
operator pulls himself up onto the plat-
form into a seating position, then bal-
ances the watercraft.
2. Attach the lanyard to your left wrist, then
install the clip on the lanyard to the
engine shut-off switch. Start the engine
and keep it at idle.
3. The passenger pulls himself up on the
platform, kneels down, then crawls onto
the seat as the watercraft accelerates.
4. The watercraft can now be accelerated
to planing speed, then the operator can
reduce the throttle to the desired running
speed.
EJU00677a
Capsized watercraft
If the watercraft capsizes, follow the pro-
cedures below carefully to prevent damage
or injury.
WARNING
IMPROPER UPRIGHTING CAN CAUSE
INJURY:
●Shut engine off, and be sure engine
shut-off cord is removed from the
engine shut-off switch.
●Do not put hand in intake grate.
●Watch so you are not hit by the water-
craft as it comes over.

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CAUTION:
Be sure to remove the clip from the shut-
off switch, otherwise the engine will
overheat and engine damage may occur.
1. Shut the engine off by removing the clip
from the engine shut-off switch.
2. Swim to the rear of the watercraft. Pull
the watercraft over with left hand on ride
plate while pushing down on the gun-
wale with your right hand/foot.
NOTE:
If the port side of the capsized watercraft is
tilting upward, first tilt the watercraft so the
port side is down by using your weight to
press down on the gunwale.
CAUTION:
Do not turn the watercraft over counter-
clockwise, otherwise water may leak into
the carburetor and engine and cause
damage.
3. Start the engine, and then head for
shore to inspect the engine for water
damage.
CAUTION:
If the watercraft has been capsized for
5 minutes or more, air may have entered
the oil injection system. Leave the engine
off, or operate only at trolling speed, for
10 minutes after the watercraft has been
turned right-side up. This will allow any
air to bleed off.

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EJU00499
Turning the watercraft
Steering control depends on the combi-
nation of handlebar position and the amount
of throttle.
Water sucked in through the intake grate
is pressurized by the impeller in the jet
pump. As the pressurized water is expelled
from the pump through the jet thrust nozzle,
it creates thrust to move and steer the
watercraft. The higher the engine speed, the
more thrust is produced.
The amount of jet thrust, in addition to the
position of the handlebars, determines how
sharply you turn.
A. More throttle produces higher thrust, so
the watercraft will turn more sharply.
B. Less throttle produces lower thrust, so
the watercraft will turn more gradually.
C. Releasing the throttle completely pro-
duces only minimum thrust. If you are
traveling at speeds above trolling, you
will have rapidly decreasing ability to
steer without throttle. You may still have
some turning ability immediately after
releasing the throttle, but once the
engine slows down, the watercraft will no
longer respond to handlebar input until
you apply throttle again or you reach a
trolling speed.
At trolling speed, the watercraft can be
turned gradually by handlebar position
alone using just the amount of thrust
available at idle.
D. If the engine is stopped while riding,
there is no thrust. The watercraft will go
straight even though the handlebars are
turned.
You need throttle to steer.

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EJU00621
Stopping the watercraft
The watercraft is not equipped with a sep-
arate braking system. It is stopped by water
resistance when the throttle lever is
released. From full speed, the watercraft
comes to a complete stop in approximately
110 m (360 ft) after the throttle is released
and the engine is stopped, although this dis-
tance will vary depending on many factors,
including gross weight, water surface condi-
tions, and wind direction. The watercraft
slows down as soon as the throttle lever is
released, but will coast for a distance before
fully stopping. If you are not sure you can
stop in time before hitting an obstacle, apply
throttle and turn in another direction.
WARNING
●Allow adequate stopping distance.
●Take early action to avoid collisions.
Remember, watercraft and other boats
do not have brakes.
●Operate defensively at safe speeds
and keep a safe distance away from
people, objects, and other watercraft
to give you time to stop.
●Do not shut the engine off when slow-
ing down in case you need engine
power to steer away from a boat or
other obstacle that comes into your
path.

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EJU00635
Beaching the watercraft
1. Make sure no obstructions, boats or
swimmers are near the beach. Release
the throttle lever about 110 m (360 ft)
before you reach the intended beaching
area.
2. Approach the beach slowly and stop the
engine before reaching land. Remem-
ber: you need throttle to steer.
3. Get off the watercraft and pull it up on
the beach.
CAUTION:
Small pebbles, sand, seaweed, and other
debris can be pulled into the jet intake
and impair or damage the impeller.
Always stop the engine and get off
before beaching the watercraft.
EJU00505
Docking the watercraft
1. Make sure that no obstructions, boats or
swimmers are close to the watercraft.
Reduce speed about 110 m (360 ft)
away from the dock.
2. Slowly approach the dock and stop the
engine just before coming alongside it.
EJU00507
Rough water operation
The force of landing after jumping can
cause a strong impact on both the watercraft
and the operator and passenger. It is possi-
ble for the operator to hit his or her chest or
jaw on the watercraft body or handlebars
and be injured. Do not operate the water-
craft with your chin right above the handle-
bars or with your feet outside the watercraft.
Operating in rough water or jumping waves
can also crack the watercraft body or dam-
age internal parts. Avoid operating in rough
water or bad weather conditions.

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EJU00691a
Post-operation checks
Always perform the following post-opera-
tion checks after operating the watercraft.
1. Remove the watercraft from the water.
2. Wash down the hull, handlebars, and jet
unit with fresh water.
3. Remove the seat and check the engine
compartment for water. To drain excess
water, remove the stern drain plugs, then
raise the bow of the watercraft enough to
allow water in the bilge to drain out.
NOTE:
This watercraft is equipped with an auto-
matic bilge-draining system that removes
water from the engine compartment while
you are underway. However, some residual
water will remain.
4. Put the watercraft in a horizontal posi-
tion.
5. Flush the cooling system to prevent it
from clogging with salt, sand, or dirt.
(See page 4-1 for flushing the cooling
system procedures.)
6. Drain residual water from the exhaust
system by alternately squeezing and
releasing the throttle lever for 10 to
15 seconds while the engine is running.
CAUTION:
Do not attempt to run the engine at full
throttle or for more than 15 seconds
while the watercraft is out of the water,
otherwise the engine may overheat or
seize.

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7. If the watercraft will be stored for a week
or more, lubricate internal engine com-
ponents to help prevent corrosion. (See
page 4-3 for lubrication procedures.)
8. Rinse the engine and engine compart-
ment with a small amount of water.
CAUTION:
Do not use high pressure when rinsing
the engine or engine compartment as
severe engine damage could result.
9. Wipe the engine and engine compart-
ment dry with a clean cloth (repeat
step 3, if necessary).
10. Wipe the hull, handlebars, and jet unit
dry with a clean cloth.
11. Spray a rust inhibitor on metallic parts to
minimize corrosion.
12. Allow the engine compartment to air dry
completely before reinstalling the seat.

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EJU00679
Transporting
WARNING
Always place the fuel cock knob in the
“OFF” position when transporting the
watercraft, otherwise fuel could leak out
into the engine or engine compartment,
which would create a fire hazard.
When transporting the watercraft on a
trailer, secure the tie downs to the trailer
through the bow eye and stern rope holes.
CAUTION:
Do not route ropes or tie downs over the
seat, as they may leave permanent marks
on the seat’s surface. Also, wrap the
ropes or tie downs with towels or rags
where they touch the body of the water-
craft to avoid scratching or damage.