air filter YAMAHA GRIZZLY 125 2013 Owners Manual

Parking on a slope ..................................... 6-5
Accessories and loading ............................ 6-6
RIDING YOUR ATV ...................................... 7-1 GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............. 7-9
TURNING YOUR ATV .............................. 7-12
CLIMBING UPHILL ................................... 7-14
RIDING DOWNHILL.................................. 7-16
CROSSING A SLOPE............................... 7-17
CROSSING THROUGH SHALLOW WATER ................................................... 7-18
RIDING OVER ROUGH TERRAIN ........... 7-20
SLIDING AND SKIDDING ......................... 7-20
WHAT TO DO IF... .................................... 7-22
WHAT TO DO... ........................................ 7-22
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1 Owner’s manual and tool kit ....................... 8-2
Periodic maintenance chart for the emission control system ................ 8-3
General maintenance and lubrication chart ......................................................... 8-5
Checking the spark plug ............................. 8-9 Engine oil ..................................................8-11
Transmission oil ........................................8-14
Cleaning the engine and V-belt case air
filter elements .........................................8-17
Cleaning the spark arrester ......................8-23
V-belt case drain screw ............................8-24
Adjusting the carburetor ............................8-25
Adjusting the engine idling speed .............8-26
Adjusting the throttle lever free play .........8-26
Valve clearance ........................................8-27
Brakes .......................................................8-28
Checking the front and rear brake shoes ......................................................8-28
Adjusting the front brake lever free play ...8-29
Adjusting the rear brake lever free play ....8-33
Drive chain slack .......................................8-34
Lubricating the drive chain ........................8-37
Checking and lubricating the cables .........8-37
Checking and lubricating the front and rear brake levers .....................................8-38
Checking the wheel hub bearings .............8-39
Lubricating the lower arm pivots ...............8-39
Lubricating the front knuckle pivots ..........8-40
Lubricating the steering shaft ....................8-41
Battery ......................................................8-41
Replacing the fuse ....................................8-44
Replacing a headlight bulb .......................8-45
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7-19
7The ATV can be used to cross slow moving, shal-
low water of up to a maximum of 20 cm (8 in) in
depth. Before entering the water, choose your path
carefully. Enter where there is no sharp drop off,
and avoid rocks or other obstacles which may be
slippery or upset the ATV. Drive slowly and care-
fully.
Test your brakes after leaving the water. If neces-
sary, apply them several times to let friction dry out
the linings. Do not continue to ride your ATV with-
out verifying that you have regained proper braking ability.
WARNING! Wet brakes may have re-
duced stopping ability, which could cause loss
of control.
[EWB02621]
After riding your ATV in water, be sure to drain the
trapped water by removing the check hose at the
bottom of the air filter case. Also, remove the V-belt
case drain screw to drain any water that may have
accumulated. NOTICE: Undrained water can
cause damage or improper operation.
[ECB00841]
Wash the ATV in fresh water if it has been operat-
ed in salt water or muddy conditions.
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7-20
7
RIDING OVER ROUGH TERRAIN
WARNING
EWB01651Riding improperly over obstacles could cause
loss of control or a collision. Before operating
in a new area, check for obstacles. Never at-
tempt to ride over large obstacles, such as
large rocks or fallen trees. When you go over
obstacles, always follow proper procedures as
described in the Owner’s Manual.Riding over rough terrain should be done with cau-
tion. Look out for obstacles which could cause
damage to the ATV or could lead to an upset or ac-
cident. Be sure to keep your feet firmly mounted on
the footboards at all times. Avoid jumping the ATV
as loss of control and damage to the ATV may re-
sult.
SLIDING AND SKIDDING
WARNING
EWB01662Skidding or sliding improperly may cause you
to lose control of this ATV. You may also re-
gain traction unexpectedly, which may cause
the ATV to overturn.
1. Air filter case check hose
1. V-belt case drain screw
1
1
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8-5
8
EBU21865General maintenance and lubrication chart TIP●For ATVs not equipped with an odometer or an hour meter, follow the month maintenance intervals.●For ATVs equipped with an odometer or an hour meter, follow the km (mi) or hours maintenance inter-
vals. However, keep in mind that if the ATV isn’t used for a long period of time, the month maintenance
intervals should be followed.●Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools,
data and technical skills.NO.ITEM CHECK OR MAINTENANCE
JOB INITIAL
EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320
1 Engine and V-belt
case air filter ele-
ment Clean and replace if necessary.
Every 20–40 hours (more often in wet or
dusty areas)
2 *Front brake Check operation and correct if necessary.
Check brake lever free play and adjust if neces-
sary. √√√√√
Replace brake shoes. Whenever worn to the limit
3 *Rear brake Check operation and correct if necessary.
Check brake lever free play and adjust if neces-
sary. √√√√√
Replace brake shoes. Whenever worn to the limit
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8-17
8
EBU2384CCleaning the engine and V-belt case air
filter elements Both air filter elements should be cleaned at the
specified intervals in the periodic maintenance
chart.
Engine air filter elementTIPThere is a check hose at the bottom of the air filter
case. If dust or water collects in this hose, empty
the hose and clean the air filter element and air fil-
ter case.
1. Place the ATV on a level surface.
2. Remove the seat. (See page 4-10.)
3. Remove the breather hose by pulling it out,
and then loosen the air filter joint screw.
4. Remove the air filter case cover by removing its screws, then disconnecting the air filter
case cover from the air filter joint.
1. Air filter case check hose
1
1. Breather hose
2. Air filter joint
3. Air filter joint screw
1
3
2
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8-18
8
5. Remove the screw and washer shown, and
then pull the sponge material off from the air
filter element frame. 6. Wash the sponge material gently but thor-
oughly in solvent. WARNING! Always use
parts cleaning solvent to clean the sponge
material. Never use low-flash-point sol-
vents or gasoline to clean the sponge ma-
terial because the engine could catch fire
or explode.
[EWB01941]
1. Air filter case cover
2. Screw
1
2 2
2 2
1. Screw
2. Washer
3. Sponge material
4. Air filter element frame
5. Air filter case cover
3
4
21
5
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8-19
87. Squeeze the excess solvent out of the sponge
material and let it dry. NOTICE: Do not twist
the sponge material when squeezing it.
[ECB00441]
8. Check the sponge material and replace it if damaged.
9. Apply Yamaha foam air filter oil or other qual- ity foam air filter oil to the sponge material.TIPThe sponge material should be wet but not drip-
ping.10. Pull the sponge material over the air filter ele- ment frame. 11. Apply all-purpose grease to the air filter ele-
ment seat.
12. Install the washer and screw. NOTICE: Be
sure to install the washer with its curved
side facing outward as shown.
[ECB00453]
1. Air filter element seat
1
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8-20
8
13. Install the air filter element into the air filter
case. NOTICE: Make sure that the air filter
element is properly seated in the air filter
case. Never operate the engine with the air
filter element removed. This will allow un-
filtered air to enter the engine, causing rap-
id engine wear and possible engine
damage. Additionally, operation without
the air filter element will affect carburetor
jetting with subsequent poor performance
and possible engine overheating.
[ECB00461]
14. Connect the air filter case cover to the air filter joint. 15. Install the air filter case cover by installing the
screws, and then tighten the air filter joint
screw.
16. Install the breather hose.
17. Install the seat.
TIPThe air filter element should be cleaned every 20–
40 hours. It should be cleaned and lubricated more
often if the ATV is operated in extremely dusty ar-
eas. Each time the air filter element maintenance
is performed, check the air inlet of the air filter case
for obstructions. Check the air filter case rubber
joint to the carburetor fittings and the rubber joint
manifold fittings for an air-tight seal. Tighten all fit-
tings securely to avoid the possibility of unfiltered
air entering the engine.V-belt case air filter element 1. Place the ATV on a level surface.
2. Remove the front carrier by removing the bolts.
1. Washer
1
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8-22
8
5. Remove the air filter case cover by removing
the screw.
6. Remove the air filter element. 7. Tap the air filter element lightly to remove
most of the dust and dirt. Blow out the remain-
ing dirt with compressed air as shown.
1. Air filter case cover
2. Screw
1 2
1. Air filter element
1
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8-23
88. Check the air filter element and replace it if
damaged.
9. Install the air filter element into the air filter case.
10. Install the air filter case cover by installing the screw.
11. Connect the coupler, and then install the pan- el by installing the quick fasteners.
12. Install the front carrier by installing the bolts, and then tighten them to the specified torque.
EBU27632Cleaning the spark arrester Be sure the exhaust pipe and muffler are cool be-
fore cleaning the spark arrester.1. Remove the tailpipe screws and their gasket.
2. Remove the tailpipe by pulling it out of the muffler.
3. Tap the tailpipe lightly, and then use a wire brush to remove any carbon deposits from the
spark arrester portion of the tailpipe and inside
of the tailpipe housing.
1. Air filter elementTightening torque:Front carrier bolt:7 Nm (0.7 m·kgf, 5.1 ft·lbf)
1
1. Tailpipe screw
1
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