engine YAMAHA GRIZZLY 350 2008 Workshop Manual

9-1
9
EBU25860
CLEANING AND STORAGE
EBU25880Cleaning Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.
1. Before cleaning the ATV:
a. Block off the end of the exhaust pipe to
prevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps
are properly installed.
2. If the engine case is excessively greasy, apply
degreaser with a paint brush. Do not apply de-
greaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden
hose. Use only enough pressure to do the job.CAUTION:ECB00710Excessive water pressure may cause water
seepage and deterioration of wheel bearings,
brakes, transmission seals and electrical de-
vices. Many expensive repair bills have result-ed from improper high-pressure detergent
applications such as those available in coin-
operated car washers.
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa-
ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner
to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all
painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.

9-2
9
WARNING
EWB02310Wet brakes may have reduced stopping ability,
increasing the chance of an accident. Test the
brakes after washing. Apply the brakes several
times at slow speeds to let friction dry out thelinings.EBU25932Storage Short-term
Always store your ATV in a cool, dry place and, if
necessary, protect it against dust with a porous
cover.CAUTION:ECB00720
Storing the ATV in a poorly ventilated room
or covering it with a tarp while it is still wet,
will allow water and humidity to seep in and
cause rust.
To prevent corrosion, avoid damp cellars,
stables (because of the presence of ammo-
nia) and areas where strong chemicals arestored.Long-term
Before storing your ATV for several months:
1. Follow all the instructions in the “Cleaning”
section of this chapter.
2. Turn the fuel cock lever to “OFF”.
3. Drain the carburetor float chamber by loosen-
ing the drain bolt; this will prevent fuel deposits
from building up. Pour the drained fuel into the
fuel tank.
4. Fill up the fuel tank and add fuel stabilizer (if
available) to prevent the fuel from deteriorat-
ing.
5. Perform the following steps to protect the cyl-
inder, piston rings, etc. from corrosion.
a. Remove the spark plug cap and spark
plug.
b. Pour a teaspoonful of engine oil into the
spark plug bore. Specified amount:
7.5 ml of stabilizer to each liter of fuel (or 1 oz
of stabilizer to each gallon of fuel)

9-3
9c. Install the spark plug cap onto the spark
plug, and then place the spark plug on the
cylinder head so that the electrodes are
grounded. (This will limit sparking during
the next step.)
d. Turn the engine over several times with the
starter. (This will coat the cylinder wall with
oil.)
e. Remove the spark plug cap from the spark
plug, and then install the spark plug and
the spark plug cap.
6. Lubricate all control cables and the pivoting
points of all levers and pedals.
7. Check and, if necessary, correct the tire air
pressure, and then block up the ATV so that
all of its wheels are off the ground. Alternative-
ly, turn the wheels a little every month in order
to prevent the tires from becoming degraded
in one spot.
8. Cover the muffler outlet with a plastic bag to
prevent moisture from entering it.
9. Remove the battery and fully charge it. Store
it in a cool, dry place and charge it once a
month. Do not store the battery in an exces-
sively cold or warm place [less than 0 °C (30°F) or more than 30 °C (90 °F)]. For more in-
formation on storing the battery, see page
8-34.
NOTE:Make any necessary repairs before storing theATV.

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EBU25960
SPECIFICATIONS
Dimensions:Overall length:
1940 mm (76.4 in)
Overall width:
1085 mm (42.7 in)
Overall height:
1120 mm (44.1 in)
Seat height:
827 mm (32.6 in)
Wheelbase:
1250 mm (49.2 in)
Ground clearance:
180 mm (7.1 in)
Minimum turning radius:
3000 mm (118 in)Weight:With oil and fuel:
YFM350A 250.0 kg (551 lb)
YFM350FWA 265.0 kg (584 lb)Engine:Engine type:
Air cooled 4-stroke, SOHC
Cylinder arrangement:
Forward-inclined single cylinder
Displacement:
348.0 cm³
Bore × stroke:
83.0 × 64.5 mm (3.27 × 2.54 in)Compression ratio:
9.20 :1
Starting system:
Electric and recoil starter
Lubrication system:
Wet sump
Engine oil:Type:
SAE 5W-30 or SAE 10W-30 or SAE 10W-40 or SAE
15W-40 or SAE 20W-40 or SAE 20W-50
Recommended engine oil grade:
API service SG type or higher, JASO standard MA-20 -10 0
1020 304050 ˚C
SAE 15W-40
SAE 20W-40SAE 20W-50
SAE 10W-40
SAE 5W-30
SAE 10W-30

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Engine oil quantity:
Without oil filter cartridge replacement:
2.20 L (2.33 US qt) (1.94 Imp.qt)
With oil filter cartridge replacement:
2.30 L (2.43 US qt) (2.02 Imp.qt)Final gear oil:Type:
SAE 80 API GL-4 Hypoid gear oil
Quantity:
0.23 L (0.24 US qt) (0.20 Imp.qt)Differential gear oil:Type:
YFM350FWA SAE 80 API GL-4 Hypoid gear oil
Quantity:
YFM350FWA 0.35 L (0.37 US qt) (0.31 Imp.qt)Air filter:Air filter element:
Wet elementFuel:Recommended fuel:
Regular unleaded gasoline only
Fuel tank capacity:
13.5 L (3.57 US gal) (2.97 Imp.gal)
Fuel reserve amount:
3.3 L (0.87 US gal) (0.73 Imp.gal)Carburetor:Manufacturer:
MIKUNI
Type × quantity:
BSR33 x 1
Spark plug (s):Manufacturer/model:
NGK/DR8EA
Spark plug gap:
0.6–0.7 mm (0.024–0.028 in)Clutch:Clutch type:
Wet, centrifugal automaticTransmission:Primary reduction system:
V-belt
Secondary reduction system:
Shaft drive
Secondary reduction ratio:
41/21 × 24/18 × 33/9 (9.545)
Transmission type:
V-belt automatic
Operation:
Left hand operation
Forward gear:
35/20 (1.750)
Reverse gear:
26/15 (1.733)Chassis:Frame type:
Steel tube frame
Caster angle:
4.0 °
Trail:
21.0 mm (0.83 in)

INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-20
Auxiliary light bulb ........................................................ 8-38
Axle boots .................................................................... 8-31BBattery .......................................................................... 8-34
Brake fluid, changing ................................................... 8-28
Brake fluid level, checking ........................................... 8-27
Brake lever free play, checking the front ...................... 8-29
Brake lever, front ............................................................ 4-8
Brake lever, rear ............................................................ 4-8
Brake lever (rear) and brake pedal free play,
and brake pedal position, checking ........................... 8-29
Brake levers, checking and lubricating ........................ 8-32
Brake light switches ..................................................... 8-31
Brake pads and shoes, checking ................................. 8-26
Brake pedal .................................................................... 4-9
Brake pedal, checking and lubricating ......................... 8-33
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-32
Carburetor, adjusting ................................................... 8-23
Carrier, front ................................................................. 4-17
Carrier, rear .................................................................. 4-17
Catalytic converter ....................................................... 4-20
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
DDifferential gear oil (4WD model) ................................... 5-3
Differential gear oil, changing (4WD model) ................ 8-18
Drive select lever ......................................................... 4-10
Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ........ 8-26EEngine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ..................................................... 8-24
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-11
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-4FFinal gear oil ......................................................... 5-3, 8-15
Four-wheel-drive indicator light (4WD model) ............... 4-3
Fuel ....................................................................... 4-11, 5-3
Fuel cock ..................................................................... 4-13
Fuel tank cap ............................................................... 4-11
Fuses, replacing .......................................................... 8-36HHandlebar switches ....................................................... 4-4
Hazard switch ................................................................ 4-5
Headlight beam ............................................................ 8-37
Headlight bulb .............................................................. 8-37
High beam indicator light ............................................... 4-2
Horn switch .................................................................... 4-5