YAMAHA GRIZZLY 350 2010 Service Manual

4-16
4
EBU18962Front carrier
Do not exceed the load limit of 40.0 kg (88 lb) for
the front carrier.
Do not exceed the maximum load of 210.0 kg
(463 lb) for the ATV.EBU18972Rear carrier
Do not exceed the load limit of 80.0 kg (176 lb)
for the rear carrier.
Do not exceed the maximum load of 210.0 kg
(463 lb) for the ATV.
EBU18992Adjusting the front shock absorber as-
semblies The spring preload can be adjusted to suit the rid-
er’s weight and the riding conditions.
WARNING
EWB00400Always adjust the shock absorber assemblies
on the left and right side to the same setting.
Uneven adjustment can cause poor handling
and loss of stability, which could lead to an ac-
cident.Adjust the spring preload as follows.
Turn the spring preload adjusting ring in direction
(a) to increase the spring preload and thereby
harden the suspension, and in direction (b) to de-
crease the spring preload and thereby soften the
suspension.
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4-17
4
TIPA special wrench can be obtained at a Yamaha
dealer to make this adjustment.
EBU19023Adjusting the rear shock absorber as-
sembly The spring preload can be adjusted to suit the rid-
er’s weight and the riding conditions.
1. Spring preload adjusting ring
2. Position indicator
1. Special wrenchSpring preload setting:
Minimum (soft):
1
Standard:
2
Maximum (hard):
5
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4-18
4
NOTICEECB01090Never turn the adjusting mechanism beyond
the minimum and maximum settings.Adjust the spring preload as follows.
Turn the spring preload adjusting ring in direction
(a) to increase the spring preload and thereby
harden the suspension, and in direction (b) to de-
crease the spring preload and thereby soften the
suspension.
TIPA special wrench can be obtained at a Yamaha
dealer to make this adjustment.
1. Spring preload adjusting ring
2. Position indicator
1. Special wrenchSpring preload setting:
Minimum (soft):
1
Standard:
2
Maximum (hard):
5
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5-1
5
EBU19201
PRE-OPERATION CHECKS
EBU19224Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00481Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
FuelCheck fuel level in fuel tank, and add recommended fuel if neces-
sary.
Check fuel line for leakage. Correct if necessary.4-10, 5-3
Engine oilCheck oil level in engine, and add recommended oil to specified lev-
el if necessary.
Check ATV for oil leakage. Correct if necessary.5-3, 8-12
Final gear oilCheck ATV for oil leakage. Correct if necessary. 5-3, 8-16
Differential gear oilCheck ATV for oil leakage. Correct if necessary. 5-3, 8-18
Front brakeCheck operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
Check brake pads for wear, and replace if necessary.
Check brake fluid level in reservoir, and add recommended brake
fluid to specified level if necessary.
Check hydraulic system for leakage. Correct if necessary.5-3, 8-28, 8-29, 8-30
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5-2
5
Rear brakeCheck operation, and correct if necessary.
Lubricate cables if necessary.
Check lever and pedal free play, and adjust if necessary.5-3, 8-28, 8-31
Throttle leverMake sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check cable free play, and adjust if necessary.5-4, 8-27
Control cablesMake sure that operation is smooth. Lubricate if necessary. 8-35
Wheels and tiresCheck wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary.5-4
Brake pedal Make sure that operation is smooth. Lubricate pedal pivoting point if
necessary.8-36
Brake leversMake sure that operation is smooth. Lubricate lever pivoting points if
necessary.8-36
Axle bootsCheck for cracks or damage, and replace if necessary. 8-34
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened. 5-6
Instruments, lights and
switchesCheck operation, and correct if necessary. 5-6 ITEM ROUTINE PAGE
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5-3
5
EBU19541Fuel Make sure that there is sufficient fuel in the tank.
(See page 4-10.)EBU19560Engine oil Make sure that the engine oil is at the specified lev-
el. Add oil as necessary. (See page 8-12.)EBU19590Final gear oil Make sure that the final gear oil is at the specified
level. Add oil as necessary. (See page 8-16.)EBU19600Differential gear oil Make sure that the differential gear oil is at the
specified level. Add oil as necessary. (See page
8-18.)EBU27671Front and rear brakes Brake levers and brake pedal
Check that there is no free play in the front brake
lever. If there is free play, have a Yamaha dealer
check the brake system.

Check for correct free play in the rear brake lever
and brake pedal. If the free play is incorrect, ad-
just it. (See page 8-31.)
Check operation of the levers and pedal. They
should move smoothly and there should be a
firm feeling when the brake is applied. If not,
have a Yamaha dealer check them.
Brake fluid level (front brake)
Check the brake fluid level. Add fluid if necessary.
(See page 8-29.)
Brake fluid leakage (front brake)
Check to see if any brake fluid is leaking out of the
hose, joint or brake fluid reservoir of the front
brake. Apply the brake firmly for one minute. If the
lever moves slowly inward, there may be a leak in
the brake system. If there is any leakage, the brake
system should be checked by a Yamaha dealer.Recommended brake fluid:
DOT 4
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5-4
5 Brake operation
Test the brakes at slow speed after starting out to
make sure they are working properly. If the brakes
do not provide proper braking performance, check
the brake pads and shoes for wear. (See page
8-28.)
EBU19761Throttle lever Check the operation of the throttle lever. It must
open smoothly and spring back to the idle position
when released. Have a Yamaha dealer correct if
necessary.EBU19814Tires Check tire pressure regularly to make sure it is at
the recommended specifications. Also check for
wear and damage.
Tire pressure
Use the low-pressure tire gauge to check and ad-
just tire pressures when the tires are cold. Tire
pressures must be equal on both sides.
WARNING! Operation of this vehicle with im-
proper tire pressure may cause severe injury
or death from loss of control or rollover. Tirepressure below the minimum specified could
also cause the tire to dislodge from the rim un-
der severe riding conditions.
[EWB02541]
Set tire
pressures to the following specifications:
The low-pressure tire gauge is included as stan-
dard equipment. Make two measurements of the
tire pressure and use the second reading. Dust or
dirt in the gauge could cause the first reading to be
incorrect.Recommended tire pressure:
Fron t
25.0 kPa (0.250 kgf/cm², 3.6 psi)
Rear
25.0 kPa (0.250 kgf/cm², 3.6 psi)
Minimum tire pressure:
Fron t
22.0 kPa (0.220 kgf/cm², 3.2 psi)
Rear
22.0 kPa (0.220 kgf/cm², 3.2 psi)
Maximum tire seating pressure:
Fron t
250 kPa (2.5 kgf/cm², 36 psi)
Rear
250 kPa (2.5 kgf/cm², 36 psi)
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Tire wear limit
When the tire groove decreases to 3 mm (0.12 in)
due to wear, replace the tire.Tire information
This ATV is equipped with tubeless tires with
valves.
WARNING
EWB02551Use of improper tires on this ATV may cause
loss of control, increasing your risk of an acci-
dent.After extensive tests, only the tires listed below
have been approved for this model by Yamaha
Motor Manufacturing Corporation of America.
1. Low-pressure tire gauge
1. Tire wear limit
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5
Aftermarket tires and rims
The tires and rims that came with your ATV were
designed to match the performance capabilities
and to provide the best combination of handling,
braking, and comfort. Other tires, rims, sizes, and
combinations may not be appropriate.
EBU19840Chassis fasteners Make sure that all nuts, bolts and screws are prop-
erly tightened.EBU19850Instruments, lights and switches Check that all instruments, lights and switches are
working properly. Correct if necessary. Fro nt:
Manufacturer/model:
YFM350FAZ CHENG SHIN/C-828
YFM35FGZ MAXXIS/M979
Size:
AT25 x 8-12
Ty p e :
Tu b e l e s s
Rear:
Manufacturer/model:
YFM350FAZ CHENG SHIN/C-828
YFM35FGZ MAXXIS/M980
Size:
AT25 x 10-12
Ty p e :
Tu b e l e s s
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EBU19880
OPERATION
EBU19901Read the Owner’s Manual carefully before riding
the ATV. If there is a control or function you do not
understand, ask your Yamaha dealer.
WARNING
EWB00631Read the Owner’s Manual carefully to become
familiar with all controls in order to help pre-
vent any loss of control, which could cause an
accident or injury.EBU20032Starting a cold engine NOTICEECB00150See the “Engine break-in” section on page 6-4
prior to operating the engine for the first time.1. Set the parking brake.
2. Turn the fuel cock to “ON”.
3. Turn the key to “ON” and the engine stop
switch to“”.4. Shift the drive select lever into the neutral po-
sition. The neutral indicator light should come
on. If the indicator light does not come on,
have a Yamaha dealer check the electrical cir-
cuit.
TIPThe engine can be started under the following con-
ditions:
The drive select lever is in the neutral position.
The rear brake lever is applied with the drive se-
lect lever in any position. However, it is recom-
mended to shift into the neutral position before
starting the engine.5. Use the starter (choke) in reference to the fig-
ure:
Position (1):
Cold engine start with ambient temperature
below 5 °C (40 °F).
Position (2):
Cold engine start with ambient temperature
between 0 °C (30 °F) and 30 °C (90 °F).
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