brake YAMAHA GRIZZLY 350 2012 Service Manual

9-1
9
EBU25860
CLEANING AND STORAGE
EBU25881Cleaning Frequent, thorough cleaning of your ATV will not
only enhance its appearance but will improve its
general performance and extend the useful life of
many components.1. Before cleaning the ATV: a. Block off the end of the exhaust pipe toprevent water entry. A plastic bag and
strong rubber band may be used.
b. Make sure the spark plug and all filler caps are properly installed.
2. If the engine case is excessively greasy, apply degreaser with a paint brush. Do not apply de-
greaser to the wheel axles.
3. Rinse the dirt and degreaser off with a garden hose. Use only enough pressure to do the job.
WARNING! Wet brakes may have reduced stopping ability, increasing the chance of
an accident. Test the brakes after washing.
Apply the brakes several times at slow
speeds to let friction dry out the linings.
[EWB02311]
NOTICE: Excessive water pressure
may cause water seepage and deteriora- tion of wheel bearings, brakes, transmis-
sion seals and electrical devices. Many
expensive repair bills have resulted from
improper high-pressure detergent applica-
tions such as those available in coin-oper-
ated car washers.
[ECB00711]
4. Once most of the dirt has been hosed off,
wash all surfaces with warm water and mild,
detergent-type soap. An old toothbrush or bot-
tle brush is handy for hard-to-reach places.
5. Rinse the ATV off immediately with clean wa- ter and dry all surfaces with a chamois, clean
towel or soft absorbing cloth.
6. Clean the seat with a vinyl upholstery cleaner to keep the cover pliable and glossy.
7. Automotive type wax may be applied to all painted and chrome plated surfaces. Avoid
combination cleaner-waxes. Many contain
abrasives which may mar the paint or protec-
tive finish. When finished cleaning, start the
engine and let it idle for several minutes.
U1NS60E0.book Page 1 Monday, August 1, 2011 4:12 PM

10-3
10
Secondary reduction system:Shaft drive
Secondary reduction ratio: 41/21 × 24/18 × 33/9 (9.545)
Transmission type:
V-belt automatic
Operation: Left hand operation
Forward gear: 35/20 (1.750)
Reverse gear:
26/15 (1.733)Chassis:Frame type:Steel tube frame
Caster angle:
4.0 °
Trail: 21.0 mm (0.83 in)Front tire:Type:
Tubeless
Size: AT25 x 8-12
Manufacturer/model: YFM350FAB CHENG SHIN/C-828
YFM35FGB MAXXIS/MU13Rear tire:Type:
Tubeless
Size: AT25 x 10-12 Manufacturer/model:
YFM350FAB CHENG SHIN/C-828
YFM35FGB MAXXIS/MU14
Loading:Maximum loading limit:210.0 kg (463 lb)
(Total weight of rider, cargo, accessories, and tongue)Tire air pressure (measured on cold tires):Recommended:
Front: 25.0 kPa (0.250 kgf/cm ², 3.6 psi)
Rear:
25.0 kPa (0.250 kgf/cm ², 3.6 psi)
Minimum: Front:
22.0 kPa (0.220 kgf/cm ², 3.2 psi)
Rear: 22.0 kPa (0.220 kgf/cm ², 3.2 psi)Front wheel:Wheel type:
Panel wheel
Rim size: 12 x 6.0ATRear wheel:Wheel type:
Panel wheel
Rim size: 12 x 7.5ATFront brake:Type:
Disc brake
U1NS60E0.book Page 3 Monday, August 1, 2011 4:12 PM

10-4
10
Operation:Right hand operation
Specified brake fluid: DOT 4Rear brake:Type:Drum brake
Operation: Left hand and right foot operationFront suspension:Type:Double wishbone
Spring/shock absorber type: Coil spring/oil damper
Wheel travel:
160 mm (6.3 in)Rear suspension:Type:Swingarm
Spring/shock absorber type:
Coil spring/oil damper
Wheel travel: 180 mm (7.1 in)Electrical system:Ignition system:
DC CDI
Charging system: AC magnetoBattery:Model:
YTX14AH Voltage, capacity:
12 V, 12.0 Ah
Headlight:Bulb type:
Krypton bulbBulb voltage, wattage × quantity:Headlight:
12 V, 30.0/30.0 W × 2
Tail/brake light:
12 V, 5.0/21.0 W × 1
Meter lighting: 14 V, 3.0 W × 1
Neutral indicator light: 12 V, 1.7 W × 1
Reverse indicator light:
12 V, 1.7 W × 1
Oil temperature warning light: 12 V, 1.7 W × 1
On-command four-wheel-drive indicator light: 12 V, 1.7 W × 1Fuses:Main fuse:
30.0 A
Headlight fuse: 15.0 A
Signaling system fuse:
10.0 A
Ignition fuse: 15.0 A
Auxiliary DC jack fuse: 10.0 A
U1NS60E0.book Page 4 Monday, August 1, 2011 4:12 PM

INDEX
AAccessories and loading ................................................ 6-6
Air filter element, cleaning ............................................ 8-19
Axle boots .................................................................... 8-35BBattery .......................................................................... 8-39
Brake fluid, changing ................................................... 8-30
Brake fluid level, checking ........................................... 8-29
Brake lever free play, checking the front ...................... 8-30
Brake lever, front ............................................................ 4-7
Brake levers, checking and lubricating ........................ 8-37
Brake light switches ..................................................... 8-35
Brake pads and shoes, checking ................................. 8-27
Brake pedal and rear brake lever ................................... 4-7
Brake pedal, checking and lubricating ......................... 8-37
Brakes .......................................................................... 8-27
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-36
Carburetor, adjusting ................................................... 8-25
Carrier, front ................................................................. 4-15
Carrier, rear .................................................................. 4-15
Chassis fasteners .......................................................... 5-6
Cleaning ......................................................................... 9-1DDifferential gear oil ......................................................... 5-3
Differential gear oil, changing ...................................... 8-18
Drive select lever ........................................................... 4-9Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ........ 8-27
EEngine break-in .............................................................. 6-4
Engine, cold start ........................................................... 6-1
Engine idling speed ..................................................... 8-25
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-11
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-4FFinal gear oil ......................................................... 5-3, 8-15
Four-wheel-drive indicator light ...................................... 4-3
Fuel ....................................................................... 4-10, 5-3
Fuel cock ..................................................................... 4-11
Fuel tank cap ................................................................. 4-9
Fuses, replacing .......................................................... 8-41HHandlebar switches ....................................................... 4-4
Headlight beam, adjusting ........................................... 8-45
Headlight bulb, replacing ............................................. 8-43
Horn switch .................................................................... 4-4IIdentification numbers .................................................. 11-1
Indicator lights and warning light ................................... 4-2
Instruments, lights and switches .................................... 5-6LLabel locations ............................................................... 1-1
U1NS60E0.book Page 1 Monday, August 1, 2011 4:12 PM

Light switch .................................................................... 4-4MMain switch .................................................................... 4-1
Maintenance and lubrication chart ................................. 8-5
Maintenance chart, emission control system ................. 8-3
Model label ................................................................... 11-2NNeutral indicator light ..................................................... 4-2OOil temperature warning light ......................................... 4-2
On-Command four-wheel-drive switch ........................... 4-5
Owner’s manual and tool kit ........................................... 8-2PParking ........................................................................... 6-5
Parking brake ................................................................. 4-8
Parking on a slope ......................................................... 6-5
Part locations ................................................................. 3-1RRear brake, adjusting the pedal height, and the pedal
and lever free play ..................................................... 8-30
Reverse indicator light .................................................... 4-2
Riding your ATV ............................................................. 7-1SSafety information .......................................................... 2-1
Seat .............................................................................. 4-13
Shock absorber assemblies, adjusting the front .......... 4-16
Shock absorber assembly, adjusting the rear .............. 4-17
Spark arrester, cleaning ............................................... 8-22
Spark plug, checking ...................................................... 8-9
Specifications ............................................................... 10-1
Speed limiter .................................................................. 4-6
Speedometer .................................................................. 4-3 Starter (choke) ............................................................. 4-13
Start switch ..................................................................... 4-4
Steering shaft, lubricating ............................................. 8-38
Storage ........................................................................... 9-2
Storage compartment ................................................... 4-14
TTail/brake light bulb, replacing ..................................... 8-45
Throttle lever ........................................................... 4-5, 5-4
Throttle lever free play, adjusting ................................. 8-26
Tires ............................................................................... 5-4
Troubleshooting ........................................................... 8-47
Troubleshooting chart .................................................. 8-48VValve clearance ............................................................ 8-27
V-belt case drain plug .................................................. 8-24
V-belt cooling duct check hose .................................... 8-24
Vehicle identification number ....................................... 11-1WWheel hub bearings, checking ..................................... 8-38
Wheel, installing ........................................................... 8-46
Wheel, removing .......................................................... 8-45
U1NS60E0.book Page 2 Monday, August 1, 2011 4:12 PM