Check oil YAMAHA GRIZZLY 350 2012 Owners Manual

EBU17420
TABLE OF CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ............................ 1-1
SAFETY INFORMATION .............................. 2-1
DESCRIPTION .............................................. 3-1Left view ...................................................... 3-1
Right view.................................................... 3-1
Controls and instruments ............................ 3-2
INSTRUMENT AND CONTROL
FUNCTIONS .................................................. 4-1 Main switch ................................................ 4-1
Indicator lights and warning light ................ 4-2
Speedometer .............................................. 4-3
Handlebar switches .................................... 4-4
Throttle lever .............................................. 4-5
Speed limiter .............................................. 4-6
Front brake lever ........................................ 4-7
Brake pedal and rear brake lever ............... 4-7
Parking brake ............................................. 4-8
Drive select lever ........................................ 4-9
Fuel tank cap .............................................. 4-9
Fuel .......................................................... 4-10 Fuel cock ..................................................4-11
Starter (choke) ..........................................4-13
Seat ..........................................................4-13
Storage compartment ...............................4-14
Front carrier ..............................................4-15
Rear carrier ...............................................4-15
Adjusting the front shock absorber
assemblies ..............................................4-16
Adjusting the rear shock absorber assembly .................................................4-17
PRE-OPERATION CHECKS ..........................5-1 Fuel .............................................................5-3
Engine oil ....................................................5-3
Final gear oil ...............................................5-3
Differential gear oil ......................................5-3
Front and rear brakes .................................5-3
Throttle lever ...............................................5-4
Tires ............................................................5-4
Chassis fasteners .......................................5-6
Instruments, lights and switches .................5-6
OPERATION...................................................6-1 Starting a cold engine .................................6-1U1NS60E0.book Page 1 Monday, August 1, 2011 4:12 PM

Starting a warm engine .............................. 6-3
Operating the drive select lever and driving in reverse ...................................... 6-3
Engine break-in .......................................... 6-4
Parking ....................................................... 6-5
Parking on a slope ..................................... 6-5
Accessories and loading ............................ 6-6
RIDING YOUR ATV ...................................... 7-1 GETTING TO KNOW YOUR ATV............... 7-2
RIDE WITH CARE AND GOOD JUDGMENT .............................................. 7-2
BE CAREFUL WHERE YOU RIDE ............. 7-9
TURNING YOUR ATV .............................. 7-12
CLIMBING UPHILL ................................... 7-13
RIDING DOWNHILL.................................. 7-16
CROSSING A SLOPE............................... 7-17
CROSSING THROUGH SHALLOW WATER ................................................... 7-18
RIDING OVER ROUGH TERRAIN ........... 7-21
SLIDING AND SKIDDING ......................... 7-21
WHAT TO DO IF... .................................... 7-22
WHAT TO DO... ........................................ 7-22
PERIODIC MAINTENANCE AND
ADJUSTMENT ............................................... 8-1 Owner’s manual and tool kit ....................... 8-2 Periodic maintenance chart for the
emission control system ...........................8-3
General maintenance and lubrication chart ..........................................................8-5
Checking the spark plug .............................8-9
Engine oil and oil filter cartridge ................8-11
Final gear oil .............................................8-15
Changing the differential gear oil ..............8-18
Cleaning the air filter element ...................8-19
Cleaning the spark arrester ......................8-22
V-belt cooling duct check hose .................8-24
V-belt case drain plug ...............................8-24
Adjusting the carburetor ............................8-25
Adjusting the engine idling speed .............8-25
Adjusting the throttle lever free play .........8-26
Valve clearance ........................................8-27
Adjusting the drive select lever safety system cable ...........................................8-27
Brakes .......................................................8-27
Checking the front brake pads and rear brake shoes ............................................8-27
Checking the brake fluid level ...................8-29
Changing the brake fluid ...........................8-30
Checking the front brake lever free play ...8-30
Adjusting the brake pedal height, and the brake pedal and rear brake lever free
play .........................................................8-30
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3-1
3
EBU17680
DESCRIPTION
EBU17690Left view
EBU17700Right view
1. Fuel cock
2. Throttle stop screw
3. Air filter case
4. Fuses
5. Battery
6. Tail/brake light
7. Engine oil filler cap
8. Oil filter cartridge
9. V-belt cooling duct check hose
3
4,5
1
26
987
1. Rear shock absorber assembly spring preload adjusting ring
2. Spark arrester
3. Storage compartment and tool kit
4. Spark plug
5. Front shock absorber assembly spring preload adjusting ring
6. Rear brake light switch
7. Brake pedal
8. V-belt case drain plug12 3 4 5
678
U1NS60E0.book Page 1 Monday, August 1, 2011 4:12 PM

4-2
4
EBU17815Indicator lights and warning light EBU17870Neutral indicator light “NEUTRAL ”
This indicator light comes on when the transmis-
sion is in the neutral position.EBU17850Reverse indicator light “REVERSE”
This indicator light comes on when the transmis-
sion is in the reverse position.
EBU26932Oil temperature warning light “”
This warning light comes on when the engine over-
heats. When this occurs, stop the engine as soon
as it is safe to do so, and allow it to cool.
The electrical circuit of the warning light can be
checked by turning the key to “ ON”, with the engine
stop switch set to “”, and then pushing the start
switch.
If the warning light does not come on while the start
switch is being pushed, or if the warning light re-
mains on after the start switch is released, have a
Yamaha dealer check the electrical circuit. If the warning light stays on when the engine is
cool, have a Yamaha dealer check the electrical
circuit.NOTICEECB00010
The engine may overheat if the ATV is over-
loaded. In this case, reduce the load to spec-
ification.
Start the engine after making sure that the
warning light is out. Continuous use while
the warning light is on may cause damage to
the engine.
1. Reverse indicator light “REVERSE”
2. Neutral indicator light “NEUTRAL”
3. On-Command four-wheel-drive indicator light “”
4. Oil temperature warning light “”U1NS60E0.book Page 2 Monday, August 1, 2011 4:12 PM

5-1
5
EBU19201
PRE-OPERATION CHECKS
EBU19224Inspect your vehicle each time you use it to make sure the vehicle is in safe operating condition. Always
follow the inspection and maintenance procedures and schedules described in the Owner’s Manual.
WARNING
EWB00481Failure to inspect or maintain the vehicle properly increases the possibility of an accident or equip-
ment damage. Do not operate the vehicle if you find any problem. If a problem cannot be corrected
by the procedures provided in this manual, have the vehicle inspected by a Yamaha dealer.Before using this vehicle, check the following points:
ITEM ROUTINE PAGE
Fuel 
Check fuel level in fuel tank, and add recommended fuel if neces-
sary.
 Check fuel line for leakage. Correct if necessary. 4-10, 5-3
Engine oil 
Check oil level in engine, and add recommended oil to specified lev-
el if necessary.
 Check ATV for oil leakage. Correct if necessary. 5-3, 8-11
Final gear oil Check ATV for oil leakage. Correct if necessary. 5-3, 8-15
Differential gear oil Check ATV for oil leakage. Correct if necessary. 5-3, 8-18
U1NS60E0.book Page 1 Monday, August 1, 2011 4:12 PM

5-3
5
EBU19541Fuel Make sure that there is sufficient fuel in the tank.
(See page 4-10.)EBU19560Engine oil Make sure that the engine oil is at the specified lev-
el. Add oil as necessary. (See page 8-11.)EBU19590Final gear oil Make sure that the final gear oil is at the specified
level. Add oil as necessary. (See page 8-15.)EBU19600Differential gear oil Make sure that the differential gear oil is at the
specified level. Add oil as necessary. (See page
8-18.)EBU27672Front and rear brakes Brake levers and brake pedal
Check that there is no free play in the front brake
lever. If there is free play, have a Yamaha dealer
check the brake system.

Check for correct free play in the rear brake lever
and brake pedal. If the free play is incorrect, ad-
just it. (See page 8-30.)
Check operation of the levers and pedal. They
should move smoothly and there should be a
firm feeling when the brake is applied. If not,
have a Yamaha dealer check them.
Brake fluid level (front brake)
Check the brake fluid level. Add fluid if necessary.
(See page 8-29.)
Brake fluid leakage (front brake)
Check to see if any brake fluid is leaking out of the
hose, joint or brake fluid reservoir of the front
brake. Apply the brake firmly for one minute. If the
lever moves slowly inward, there may be a leak in
the brake system. If there is any leakage, the brake
system should be checked by a Yamaha dealer. Specified brake fluid:
DOT 4
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8-6
8
4*Brake hoses 
Check for cracks or other damage, and replace if
necessary. √√√√
 Replace. Every 4 years
5 *Wheels 
Check runout and for damage, and replace if nec-
essary. √ √√√
6 *Tires 
Check tread depth and for damage, and replace if
necessary.
 Check air pressure and balance, and correct if
necessary. √ √√√
7 *Wheel hub bearings 
Check for looseness or damage, and replace if
necessary. √ √√√
8 *Swingarm Check for excessive play, and correct if necessary. √√√
9 *V- b e l t 
Check for wear, cracks or other damage, and re-
place if necessary. √ √√√
10 *Chassis fasteners 
Make sure that all nuts, bolts, and screws are
properly tightened. √√√√√
11 *Shock absorber as-
semblies 
Check operation and correct if necessary.
 Check for oil leakage and replace if necessary. √√√
12 *Steering shaft Lubricate with lithium-soap-based grease. √√√
13 *Steering system 
Check operation and repair or replace if damaged.
 Check toe-in and adjust if necessary. √√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U1NS60E0.book Page 6 Monday, August 1, 2011 4:12 PM

8-7
8
14*Engine mount 
Check for cracks or other damage, and replace if
necessary. √√√
15 *Axle boots 
Check for cracks or other damage, and replace if
necessary. √√√√√
16 Engine oil 
Change.
 Check ATV for oil leakage, and correct if neces-
sary. √ √√√
17 Engine oil filter car-
tridge 
Replace. √√√
18 Differential gear oil 
Change.
 Check ATV for oil leakage, and correct if neces-
sary. √√
19 Final gear oil 
Change.
 Check ATV for oil leakage, and correct if neces-
sary. √√
20 *Moving parts and
cables 
Lubricate. √√√√
21 *Drive select lever
safety system cable 
Check operation and adjust or replace if neces-
sary. √√√
22 *Throttle lever 
Check operation.
 Check throttle lever free play, and adjust if neces-
sary.
 Lubricate cable and lever housing. √√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km
(mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U1NS60E0.book Page 7 Monday, August 1, 2011 4:12 PM

8-11
8
TIPIf a torque wrench is not available when installing
the spark plug, a good estimate of the correct
torque is 1/4–1/2 turn past finger tight. However,
the spark plug should be tightened to the specified
torque as soon as possible.3. Install the spark plug cap.EBU23319Engine oil and oil filter cartridge The engine oil level should be checked before
each ride. In addition, the oil must be changed and
the oil filter cartridge replaced at the intervals spec-
ified in the periodic maintenance and lubrication
chart.
To check the engine oil level 1. Place the ATV on a level surface.
2. Check the engine oil level on a cold engine.
TIPIf the engine was started before checking the oil
level, be sure to warm up the engine sufficiently,
and then wait at least ten minutes until the oil set-
tles for an accurate reading.3. Remove the engine oil filler cap, and then wipe the engine oil dipstick off with a clean
rag.
4. Insert the dipstick into the filler hole (without screwing it in), and then remove it again to
check the oil level.
Tightening torque:
Spark plug:18 Nm (1.8 m ·kgf, 13 ft ·lbf)1. Engine oil filler cap
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8-15
8
9. Refill with the specified amount of the recom-
mended engine oil, and then install and tight-
en the engine oil filler cap.
TIPBe sure to wipe off spilled oil on any parts after the
engine and exhaust system have cooled down.NOTICEECB00300
In order to prevent clutch slippage (since the
engine oil also lubricates the clutch), do not
mix any chemical additives. Do not use oils
with a diesel specification of “ CD” or oils of
a higher quality than specified. In addition,
do not use oils labeled “ENERGY CONSERV-
ING II ” or higher.

Make sure that no foreign material enters the
crankcase.10. Start the engine, and then let it idle for several
minutes while checking it for oil leakage. If oil
is leaking, immediately turn the engine off and
check for the cause.
11. Turn the engine off, wait at least ten minutes, and then check the oil level and correct it if
necessary.EBU23386Final gear oil The final gear case must be checked for oil leak-
age before each ride. If any leakage is found, have
a Yamaha dealer check and repair the ATV. In ad-
dition, the final gear oil level must be checked and
the oil changed as follows at the intervals specified
in the periodic maintenance and lubrication chart.
To check the final gear oil level1. Place the ATV on a level surface.
2. Remove the final gear oil filler bolt and its gas- ket, and then check the oil level in the final
gear case. The oil level should be at the brim
of the filler hole.
Recommended oil:
See page 10-1.
Oil quantity: Without oil filter cartridge replacement:2.20 L (2.33 US qt, 1.94 Imp.qt)
With oil filter cartridge replacement: 2.30 L (2.43 US qt, 2.02 Imp.qt)
U1NS60E0.book Page 15 Monday, August 1, 2011 4:12 PM