light YAMAHA GRIZZLY 350 2016 Owner's Manual

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EBU28392TIPSome maintenance items need more frequent service if you are riding in unusually wet, dusty, sandy or
muddy areas, or at full-throttle.
 Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder and calipers, and chan-
ge the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged. 23 *Throttle lever • Check operation.
• Check throttle lever free play, and adjust if neces-
sary.
• Lubricate cable and lever housing. √√√√√
24 *Front and rear
brake switches
• Check operation and correct if necessary.
√√√√√
25 *Lights and switches • Check operation and correct if necessary.
• Adjust headlight beams. √√√√√
NO. ITEM
CHECK OR MAINTENANCE
JOB INITIAL EVERY
Whichev- er comes first month136612
km (mi) 320
(200) 1300
(800) 2500
(1600) 2500
(1600) 5000
(3200)
hours 20 80 160 160 320U1NS64E0.book Page 8 Thursday, June 25, 2015 8:36 AM

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EBU23214Checking the spark plugThe spark plug is an important engine component,
which is easy to check. Since heat and deposits
will cause any spark plug to slowly erode, the
spark plug should be removed and checked in ac-
cordance with the periodic maintenance and lubri-
cation chart. In addition, the condition of the spark
plug can reveal the condition of the engine.
To remove the spark plug1. Remove the spark plug cap. 2. Remove the spark plug as shown, with the
spark plug wrench included in the owner’s
tool kit.
To check the spark plug 1. Check that the porcelain insulator around the center electrode of the spark plug is a medi-
um-to-light tan (the ideal color when the ATV
is ridden normally).1. Spark plug cap
1. Spark plug wrench
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82. Remove the tailpipe by pulling it out of the
muffler.
3. Tap the tailpipe lightly, and then use a wire brush to remove any carbon deposits from
the spark arrester portion of the tailpipe and
inside of the tailpipe housing. 4. Insert the tailpipe into the muffler and align
the bolt holes.
5. Install the tailpipe bolts and tighten them to the specified torque.
1. Tailpipe bolt
2. Tailpipe
1. Tailpipe
2. Spark arresterTightening torque:Tailpipe bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
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EBU24231Axle bootsThe axle boots must be checked for damage at
the intervals specified in the periodic maintenance
and lubrication chart. Check the axle boots for
tears or damage. If any damage is found, have
them replaced by a Yamaha dealer.EBU29882Brake light switchesThe brake light, which is activated by the brake
pedal and brake levers, should come on just be-
fore braking takes effect.The rear brake light switch for the brake pedal can
be adjusted as follows, but the other brake light
switches should be adjusted by a Yamaha dealer.
Turn the rear brake light switch adjusting nut while
holding the brake light switch in place. To make
the brake light come on earlier, turn the adjusting
nut in direction (a). To make the brake light come
on later, turn the adjusting nut in direction (b).
EBU24905Checking and lubricating the cablesThe operation and the condition of all control ca-
bles should be checked before each ride, and the
cables and cable ends should be lubricated if nec-
1. Axle boot (each side)
1
1
1. Rear brake light switch
2. Rear brake light switch adjusting nut
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EBU30671Replacing a fuseThe main fuse and the fuse box are located under
the seat. (See page 4-14.)
TIPTo access the main fuse, remove the battery lead
cover by removing the screw.
1. Main fuse
2. Spare main fuse
3. Fuse box
1. Headlight fuse
2. Ignition fuse
3. Auxiliary DC jack fuse (for optional auxiliary DC jack)
4. Four-wheel-drive motor fuse
5. Signaling system fuse
6. Spare fuse
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8If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off all electrical circuits.
NOTICEECB00641To prevent accidental short-circuiting, turn off
the main switch when checking or replacing a
fuse.
2. Remove the blown fuse, and then install anew fuse of the specified amperage.
WARNING! Always use a fuse of the spec-
ified rating, and never use a substitute ob-
ject in place of the proper fuse. An
improper fuse or a substitute object can
cause damage to the electrical system,
which could lead to a fire.
[EWB02173]
3. Turn the key to “ON” and turn on the electricalcircuits to check if the devices operate.
4. If the fuse immediately blows again, have a Yamaha dealer check the electrical system.
1. Screw
2. Battery lead cover
3. Main fuse
4. Spare main fuse
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Specified fuses:Main fuse:30.0 A
Headlight fuse: 15.0 A
Ignition fuse: 15.0 A
Four-wheel-drive motor fuse: 3.0 A
Signaling system fuse: 10.0 A
Auxiliary DC jack fuse: 10.0 A
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EBU30661Replacing a headlight bulbIf a headlight bulb burns out, replace it as follows.1. Remove the cover at the rear of the headlight by pulling it off.
2. Remove the headlight bulb holder cover by pulling it off. 3. Remove the headlight bulb holder by pushing
it in and turning it counterclockwise.1. Cover at the rear of the headlight
1. Headlight bulb holder cover
1. Headlight bulb holder
1
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84. Remove the burnt-out bulb by pulling it out.
5. Place a new headlight bulb into position.
NOTICE: Do not touch the glass part of the
headlight bulb to keep it free from oil, oth-
erwise the transparency of the glass, the
luminosity of the bulb, and the bulb life will
be adversely affected. Thoroughly clean
off any dirt and fingerprints on the head-
light bulb using a cloth moistened with al-
cohol or thinner.
[ECB00652]
6. Install the bulb holder by pushing it in and turning it clockwise. 7. Install the bulb holder cover and the cover at
the rear of the headlight. NOTICE: Make
sure the headlight bulb holder cover is se-
curely fitted over the bulb holder and seat-
ed properly.
[ECB00672]
8. Adjust the headlight beam if necessary.EBU25553Adjusting a headlight beamNOTICEECB00691It is advisable to have a Yamaha dealer make
this adjustment. To raise a headlight beam, turn the headlight
beam adjusting screw in direction (a).
To lower a headlight beam, turn the adjusting
screw in direction (b).
1. Do not touch the glass part of the bulb.U1NS64E0.book Page 45 Thursday, June 25, 2015 8:36 AM

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EBU25581Replacing the tail/brake light bulbIf the tail/brake light bulb burns out, have a
Yamaha dealer replace it.EBU25652Removing a wheel1. Place the ATV on a level surface.
2. Loosen the wheel nuts. 3. Elevate the ATV and place a suitable stand
under the frame.
4. Remove the nuts from the wheel.
5. Remove the wheel.
EBU25702Installing a wheel1. Place the ATV on a level surface.
2. Install the wheel and the nuts.TIP The arrow mark on the tire must point to-
ward the rotating direction of the wheel.
1. Headlight beam adjusting screw
1. Wheel nut
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EBU25721TroubleshootingAlthough Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the
fuel, compression, or ignition systems, for exam-
ple, can cause poor starting and loss of power.
The following troubleshooting chart represents a
quick and easy procedure for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, ex-
perience, and know-how to service the ATV prop-
erly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02281Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces. U1NS64E0.book Page 48 Thursday, June 25, 2015 8:36 AM