boot YAMAHA GRIZZLY 450 2010 Owners Manual

Changing the brake fluid .......................... 8-41
Checking the front brake lever free
play ......................................................... 8-41
Adjusting the brake pedal and rear brake
lever free play and checking the brake
pedal position ......................................... 8-42
Axle boots ................................................ 8-45
Brake light switches ................................. 8-46
Checking and lubricating the cables ........ 8-47
Checking and lubricating the front and
rear brake levers .................................... 8-47
Checking and lubricating the brake
pedal ...................................................... 8-48
Checking the wheel hub bearings ............ 8-49
Lubricating the drive shaft universal
joint ......................................................... 8-49
Checking the stabilizer bushes ................ 8-50
Lubricating the rear knuckle pivots ........... 8-50
Lubricating the steering shaft ................... 8-50
Battery ...................................................... 8-51
Replacing a fuse ...................................... 8-53
Replacing a headlight bulb ....................... 8-55
Adjusting a headlight beam ...................... 8-57
Replacing the tail/brake light bulb ............ 8-57
Removing a wheel .................................... 8-59
Installing a wheel ...................................... 8-59
Troubleshooting ....................................... 8-61Troubleshooting charts .............................8-62
CLEANING AND STORAGE ..........................9-1
Cleaning ......................................................9-1
Storage .......................................................9-2
SPECIFICATIONS .......................................10-1
CONSUMER INFORMATION.......................11-1
Identification numbers ...............................11-1
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2-1
2
EBU17431
SAFETY INFORMATION
EBU17503AN ATV IS NOT A TOY AND CAN BE HAZARD-OUS TO OPERATE.An ATV handles differently from other vehicles, in-
cluding motorcycles and cars. A collision or roll-
over can occur quickly, even during routine
maneuvers such as turning and riding on hills or
over obstacles, if you fail to take proper precau-
tions.
SEVERE INJURY OR DEATH can result if you do
not follow these instructions:
Read this manual and all labels carefully and fol-
low the operating procedures described.
Never operate an ATV without proper training or
instruction.
Always follow the age recommendation:
– A child under 16 years old should never oper-
ate an ATV with engine size greater than 90 cc.
Never allow a child under age 16 to operate an
ATV without adult supervision, and never allow
continued use of an ATV by a child if he or she
does not have the abilities to operate it safely.

Never carry a passenger on an ATV.
Always avoid operating an ATV on any paved
surfaces, including sidewalks, driveways, park-
ing lots and paved streets.
Never operate an ATV on any paved street,
paved road or motorway.
Watch carefully for other vehicles when operat-
ing on unpaved public streets or roads. Make
sure you know your country’s laws and regula-
tions before you ride on unpaved public streets
or roads.
Never operate an ATV without wearing an ap-
proved motorcycle helmet that fits properly. You
should also wear eye protection (goggles or face
shield), gloves, boots, a long-sleeved shirt or a
jacket, and long pants.
Never consume alcohol or drugs before or while
operating this ATV.
Never operate at speeds too fast for your skills
or the riding conditions. Always go at a speed
that is proper for the terrain, visibility, operating
conditions, and your experience.
Never attempt wheelies, jumps, or other stunts.
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5-2
5
Front brakeCheck operation. If soft or spongy, have Yamaha dealer bleed hy-
draulic system.
Check brake pads for wear, and replace if necessary.
Check brake fluid level in reservoir, and add recommended brake
fluid to specified level if necessary.
Check hydraulic system for leakage. Correct if necessary.5-3, 8-39, 8-40, 8-41
Rear brakeCheck operation, and correct if necessary.
Lubricate cables if necessary.
Check lever and pedal free play, and adjust if necessary.5-3, 8-39, 8-42
Throttle leverMake sure that operation is smooth. Lubricate cable and lever hous-
ing if necessary.
Check cable free play, and adjust if necessary.5-4, 8-37
Control cablesMake sure that operation is smooth. Lubricate if necessary. 8-47
Wheels and tiresCheck wheel condition, and replace if damaged.
Check tire condition and tread depth. Replace if necessary.
Check air pressure. Correct if necessary.5-4
Brake pedal Make sure that operation is smooth. Lubricate pedal pivoting point if
necessary.8-48
Brake leversMake sure that operation is smooth. Lubricate lever pivoting points if
necessary.8-47
Axle bootsCheck for cracks or damage, and replace if necessary. 8-45
Chassis fastenersMake sure that all nuts, bolts and screws are properly tightened. 5-7
Instruments, lights and
switchesCheck operation, and correct if necessary. 5-7 ITEM ROUTINE PAGEU37S61E0.book Page 2 Tuesday, June 2, 2009 10:33 AM

7-4
7 Apparel
Always wear the following to reduce risk of injury in
an accident:

Approved motorcycle helmet that fits properly
Eye protection (goggles, helmet face shield, or
protective eyewear)
Over-the-ankle boots, gloves, long-sleeved shirt
or jacket, and long pants
An approved helmet and other personal protective
equipment can reduce the severity of injuries in an
accident. WARNING! Operating without an ap-
proved motorcycle helmet increases your
chances of a severe head injury or death in the
event of an accident.
[EWB01411]
Wear eye protection when operating your ATV to
reduce the risk of a serious accident or injury. Eye
protection, such as a face shield or goggles, may
reduce the risk of foreign material getting in your
eyes and help prevent loss of vision. WARNING!
Operating without eye protection can result in
an accident and increases your chances of a
severe injury in the event of an accident.[EWB02611]
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7-5
7
Do not operate after or while consuming alco-
hol or drugs.
The operator’s performance capability is reduced
by the influence of alcohol or drugs. Consuming al-
cohol or drugs could seriously affect your judg-
ment, cause you to react more slowly, and affect
your balance and perception. WARNING! Never
consume alcohol or drugs before or while driv-
ing this ATV. You increase your chance of an
accident.
[EWB01421]
Pre-operation checks
Always inspect your ATV each time you use it to
make sure the ATV is in safe operating condition.
Perform the pre-operation checks listed on page
5-1. Always follow the inspection and maintenance
procedures and schedules described in the Own-
er’s Manual. WARNING! Failure to inspect the
ATV before operating it and to maintain it prop-
erly increases the possibility of an accident or
equipment damage.
[EWB01431]
Speed limiter
For riders less experienced with this model, the
throttle lever housing is equipped with a speed lim-
iter. The speed limiter keeps the throttle from fully
1. Protective clothing
2. Goggles
3. Gloves
4. Boots
5. HelmetU37S61E0.book Page 5 Tuesday, June 2, 2009 10:33 AM

8-7
8
16*Engine mountCheck for cracks or other damage, and replace if
necessary.√√√
17*Axle bootsCheck for cracks or other damage, and replace if
necessary.√√√√√
18 Engine oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√ √√√
19Engine oil filter car-
tridgeReplace.√√√
20*Engine oil strainerClean.√√√
21 Differential gear oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√√
22 Final gear oilChange.
Check ATV for oil leakage, and correct if neces-
sary.√√√
23 Cooling systemCheck coolant level and ATV for coolant leakage,
and correct if necessary.√√√√√
Replace coolant. Every 2 years
24*Moving parts and
cablesLubricate.√√√√
25*Drive select lever
safety system cableCheck operation and adjust or replace if neces-
sary.√√√ NO. ITEMCHECK OR MAINTENANCE
JOBINITIAL EVERY
Whichev-
er comes
firstmonth136612
km
(mi)320
(200)1300
(800)2500
(1600)2500
(1600)5000
(3200)
hours 20 80 160 160 320U37S61E0.book Page 7 Tuesday, June 2, 2009 10:33 AM

8-45
8 6. Tighten the locknut at the brake lever.
TIPWhen adjusting the rear brake lever free play:
Be sure not to step on the brake pedal.
Make sure the brake pedal does not move.Checking the brake pedal position
The top of the brake pedal should be positioned
75.0–85.0 mm (2.95–3.35 in) above the footboard.
If the brake pedal position is incorrect, have a
Yamaha dealer adjust it.
EBU24230Axle boots The axle boots must be checked for damage at the
intervals specified in the periodic maintenance and
lubrication chart. Check the axle boots for tears or
damage. If any damage is found, have them re-
placed by a Yamaha dealer.
1. Locknut
2. Brake lever free play adjusting bolt
1. Distance between brake pedal and footboard
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8-46
8
EBU24753Brake light switches The rear brake light, which is activated by the
brake pedal and brake lever, should come on just
before braking takes effect.
The brake light switch for the brake pedal can be
adjusted as follows, but the front brake light switch
should be adjusted by a Yamaha dealer.
1. Remove panel B. (See page 8-9.)
2. Turn the brake light switch adjusting nut while
holding the brake light switch in place. To
make the brake light come on earlier, turn the
adjusting nut in direction (a). To make the
brake light come on later, turn the adjusting
nut in direction (b).
1. Front axle boot (each side)
1. Rear axle boot (each side)
1
1
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INDEX
AAccessories and loading ................................................ 6-6
Accessories, auxiliary jack ........................................... 4-23
Air filter element, cleaning ............................................ 8-30
Axle boots .................................................................... 8-45BBattery .......................................................................... 8-51
Brake fluid, changing ................................................... 8-41
Brake fluid level, checking ........................................... 8-40
Brake lever free play, checking the front ...................... 8-41
Brake lever, front .......................................................... 4-12
Brake levers, checking and lubricating ........................ 8-47
Brake light switches ..................................................... 8-46
Brake pads and friction plates, checking ..................... 8-39
Brake pedal and brake lever free play (rear) and
brake pedal position, adjusting and checking ............ 8-42
Brake pedal and rear brake lever ................................. 4-12
Brake pedal, checking and lubricating ......................... 8-48
Brakes .......................................................................... 8-38
Brakes, front and rear .................................................... 5-3CCables, checking and lubricating ................................. 8-47
Carburetor, adjusting ................................................... 8-36
Carrier, front ................................................................. 4-21
Carrier, rear .................................................................. 4-21
Chassis fasteners .......................................................... 5-7
Cleaning ......................................................................... 9-1
Coolant .................................................................. 5-3, 8-26
Coolant temperature warning light ................................. 4-2
DDifferential gear oil ................................................ 5-3, 8-24
Drive select lever ......................................................... 4-13
Drive select lever and driving in reverse ........................ 6-3
Drive select lever safety system cable, adjusting ........ 8-38
Drive shaft universal joint, lubricating .......................... 8-49EEngine break-in .............................................................. 6-5
Engine, cold start ........................................................... 6-1
Engine idling speed ..................................................... 8-36
Engine oil ....................................................................... 5-3
Engine oil and oil filter cartridge ................................... 8-17
Engine, starting a warm ................................................. 6-3
Engine stop switch ......................................................... 4-6FFinal gear oil ......................................................... 5-3, 8-21
Four-wheel-drive/differential gear lock indicator ............ 4-3
Fuel ....................................................................... 4-14, 5-3
Fuel cock ..................................................................... 4-16
Fuel gauge ..................................................................... 4-5
Fuel tank cap ............................................................... 4-14
Fuses, replacing .......................................................... 8-53HHandlebar switches ....................................................... 4-5
Headlight beam, adjusting ........................................... 8-57
Headlight bulb, replacing ............................................. 8-55
High-range indicator light ............................................... 4-3
Horn switch .................................................................... 4-6
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