8-34
8 2. Remove the tailpipe by pulling it out of the
muffler.
3. Tap the tailpipe lightly, and then use a wire
brush to remove any carbon deposits from the
spark arrester portion of the tailpipe and inside
of the tailpipe housing.4. Insert the tailpipe into the muffler and align the
bolt holes.
5. Install the bolts and tighten them to the speci-
fied torque.
1. Bolt
2. Tailpipe
1. Tailpipe
2. Spark arresterTightening torque:
Tailpipe bolt:
10 Nm (1.0 m·kgf, 7.2 ft·lbf)
U1CT60E0.book Page 34 Monday, May 31, 2010 10:05 AM
8-44
8 3. Turn the adjusting bolt in or out until the brake
pedal height is within the specified limits.
4. Tighten the locknut.
5. Install the footboard by installing the bolts, and
then tighten them to the specified torques.Adjusting the brake pedal free play
The brake pedal free play should measure 20.0
mm (0.79 in). If the free play is incorrect, adjust it
as follows.
1. Locknut
2. Adjusting boltTightening torque:
Locknut:
7 Nm (0.7 m·kgf, 5.1 ft·lbf)
21
1. Footboard bolt A
2. Footboard bolt BTightening torques:
Footboard bolt A:
4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Footboard bolt B:
7 Nm (0.7 m·kgf, 5.1 ft·lbf)11
2
U1CT60E0.book Page 44 Monday, May 31, 2010 10:05 AM
8-60
8 3. Lower the ATV to the ground.
4. Tighten the wheel nuts to the specified
torques.
EBU25740Troubleshooting Although Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the fu-
el, compression, or ignition systems, for example,
can cause poor starting and loss of power.
The following troubleshooting charts represent
quick and easy procedures for checking these vital
systems yourself. However, should your ATV re-
quire any repair, take it to a Yamaha dealer, whose
skilled technicians have the necessary tools, expe-
rience, and know-how to service the ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02280Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
1. Tapered nutTightening torques:
Front wheel nut:
55 Nm (5.5 m·kgf, 40 ft·lbf)
Rear wheel nut:
55 Nm (5.5 m·kgf, 40 ft·lbf)
U1CT60E0.book Page 60 Monday, May 31, 2010 10:05 AM
