fuel YAMAHA GRIZZLY 660 2003 Owners Manual

EBU00015
1-CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION ................................... 3-1
Identification number records .............. 3-3
Key identification number .................... 3-5
Vehicle identification number .............. 3-7
Model label .......................................... 3-9
CONTROL FUNCTIONS ........................ 4-1
Main switch .......................................... 4-1
Indicator and warning lights ................. 4-3
Speedometer unit ................................ 4-9
Fuel gauge ........................................ 4-15
Handlebar switches ........................... 4-17
Throttle lever ..................................... 4-29
Speed limiter ..................................... 4-31
Front brake lever ............................... 4-33
Rear brake pedal and lever ............... 4-35
Drive select lever ............................... 4-37
1234
Recoil starter ..................................... 4-37
Fuel tank cap .................................... 4-39
Fuel cock ........................................... 4-41
Starter (choke) “” .......................... 4-43
Seat ................................................... 4-45
Storage compartment ....................... 4-47
Front carrier ...................................... 4-47
Rear carrier ....................................... 4-47
Front and rear shock absorber
adjustment ...................................... 4-49
Auxiliary DC jack ............................... 4-53
PRE-OPERATION CHECKS .................. 5-1
Front and rear brakes ......................... 5-7
Fuel ................................................... 5-11
Engine oil .......................................... 5-15
Final gear oil ..................................... 5-19
Differential gear oil ............................ 5-21
Coolant .............................................. 5-21
Throttle lever ..................................... 5-23
Fittings and Fasteners ...................... 5-23
Lights ................................................ 5-25
Switches ............................................ 5-25
5
U5KM60.book Page 1 Thursday, June 21, 2001 2:40 PM

2-15
WARNING


Always turn off the engine when refueling.


Do not refuel right after the engine has
been running and is still very hot.


Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never
refuel while smoking, or while in the vicini-
ty of sparks, open flames, or other sources
of ignition such as the pilot lights of water
heaters and clothes dryers. Gasoline can
catch fire and you could be burned.


When transporting the machine in another
vehicle, be sure it is kept upright and that
the fuel cock is in the “OFF” position. Oth-
erwise, fuel may leak out of the carburetor
or fuel tank.


Gasoline is poisonous. If you should swal-
low some gasoline or inhale a lot of gaso-
line vapor, or get some gasoline in your
eyes, see your doctor immediately. If gaso-
line spills on your skin, wash with soap
and water. If gasoline spills on your cloth-
ing, change your clothes.
U5KM60.book Page 15 Thursday, June 21, 2001 2:40 PM

3-1
EBU00032
DESCRIPTION AND MACHINE
IDENTIFICATION1. Rear shock absorber spring
preload adjusting ring
2. Storage compartment and tool
kit
3. Air filter case
4. Front brake master cylinder
5. Front shock absorber spring
preload adjusting ring
6. Rear brake master cylinder
7. Rear brake pedal
8. V-belt case drain plug
9. Radiator cap
10. Drive select lever
11. Fuel tank cap
12. Fuel cock
13. Fuses14. Battery
15. Engine oil dipstick
16. Recoil starter
17. Coolant reservoir
18. Drive select lever case check
hose
19. V-belt cooling duct check hose
20. Rear brake lever
21. Left handlebar switches
22. Horn
23. Speedometer unit
24. Main switch
25. Right handlebar switches
26. Throttle lever
27. Front brake lever
28. Auxiliary DC jack
29. Starter (choke)NOTE:The machine you have purchased may differ
slightly from those shown in the figures of this
manual.
U5KM60.book Page 1 Thursday, June 21, 2001 2:40 PM

4-11
Odometer and tripmeter modes
Pushing the “TRIP/ODO” button switches the dis-
play between the odometer mode “ODO” and the
tripmeter modes “A” and “B” in the following order:
ODO
→TRIP A
→TRIP B
→ODO
To reset a tripmeter, select it by pushing the
“TRIP/ODO” button, and then push the
“TRIP/ODO” button for at least three seconds. The
tripmeters can be used to estimate the distance
that can be traveled with a full tank of fuel. This in-
formation will enable you to plan future fuel stops.NOTE:_ Holding in the “TRIP/ODO” button and then turning
the key to “ON” switches the display between
“mph” and “km/h”. _
U5KM60.book Page 11 Thursday, June 21, 2001 2:40 PM

4-15 1. Fuel level warning indicator
2. Fuel gauge
3.“E” segment
1. Témoin d’avertissement du niveau de carburant
2. Jauge de niveau de carburant
3. Segment “E” (vide)
1. Indicador de aviso del nivel de combustible
2. Medidor de combustible
3. Hacia “E” (vacío)
EBU00843
Fuel gauge
The fuel gauge indicates the amount of fuel in the
fuel tank. The display segments of the fuel gauge
disappear towards “E” (Empty) as the fuel level de-
creases. When the “E” segment disappears and
the fuel level warning indicator flashes, set the fuel
cock to reserve and refuel as soon as possible.
U5KM60.book Page 15 Thursday, June 21, 2001 2:40 PM

4-39 1. Fuel tank cap
1. Bouchon de réservoir de carburant
1. Tapón del depósito de combustible
EBU00092
Fuel tank cap
Remove the fuel tank cap by turning it counter-
clockwise.
U5KM60.book Page 39 Thursday, June 21, 2001 2:40 PM

4-41 1. Arrow mark
1. Flèche
1. Marcha de flecha
OFF position
Robinet fermé
Posición OFF1. Arrow mark
1. Flèche
1. Marcha de flechaON position
Robinet ouvert
Posición ON
EBU00093
Fuel cock
The fuel cock supplies fuel from the fuel tank to the
carburetor.
The fuel cock has three positions.
OFF: With the lever in this position fuel will not
flow. Always turn the lever to this position
when the engine is not running.
ON: With the lever in this position, fuel flows to
the carburetor. Normal riding is done with
the lever in this position.
U5KM60.book Page 41 Thursday, June 21, 2001 2:40 PM

4-43 1. Arrow mark
1. Flèche
1. Marcha de flecha
RES position
Réserve
Posición RES1. Starter (choke) “”
1. Starter (enrichisseur) “”
1. Starter (choke) “”
RES: This indicates reserve. If you run out of fuel
while riding, turn the lever to this position.
THEN FILL THE FUEL TANK AT THE
FIRST OPPORTUNITY. After refuelling, re-
turn the fuel cock lever to the “ON” position.
EBU00095
Starter (choke) “”
Starting a cold engine requires a richer air-fuel
mixture. A separate starter circuit supplies this
mixture.
Move in direction
a to turn on the starter (choke).
Move in direction
b to turn off the starter (choke).
Refer to “Starting a cold engine” for proper opera-
tion. (See pages 6-3 ~ 6-7.)
U5KM60.book Page 43 Thursday, June 21, 2001 2:40 PM

5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
BrakesCheck operation, free play, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-7 ~ 5-9,
8-91 ~ 8-105
FuelCheck fuel level.
Fill with fuel if necessary.5-11 ~ 5-13
Engine oilCheck oil level.
Fill with oil if necessary.5-15 ~ 5-17,
8-33 ~ 8-43
Coolant reservoirCheck coolant level.
Fill with coolant if necessary.8-55 ~ 8-65
Final gear oil/
Differential gear oilCheck for leakage.5-19 ~ 5-21,
8-43 ~ 8-53
ThrottleCheck for proper throttle cable operation. 5-23, 8-89
Wheels and tiresCheck tire pressure, wear and damage.5-27 ~ 5-33,
8-113 ~ 8-115
Fittings and FastenersCheck all fittings and fasteners. 5-23
LightsCheck for proper operation. 5-25, 8-127 ~ 133
Axle bootsCheck for damage. 8-67
U5KM60.book Page 1 Thursday, June 21, 2001 2:40 PM

5-11
EBU00909*
Fuel
Make sure there is sufficient gasoline in the tank.CAUTION:_ Use only unleaded gasoline. The use of leaded
gasoline will cause severe damage to internal
engine parts such as the valves and piston
rings, as well as to the exhaust system. _
Recommended fuel:
For Europe: Regular unleaded gasoline only
with a research octane number of 91 or
higher.
For Australia: Unleaded gasoline only
Fuel tank capacity:
Total:
20 L
Reserve:
3.5 L
U5KM60.book Page 11 Thursday, June 21, 2001 2:40 PM