engine YAMAHA GRIZZLY 660 2004 Service Manual

8-33 1. Engine oil filler cap
2. Dipstick
1. Bouchon de remplissage d’huile de moteur
2. Jauge
1. Tapa de relleno de aceite de motor
2. Varilla
EBU10991
Engine oil and oil filter cartridge
The engine oil level should be checked before
each ride. In addition, the oil must be changed and
the oil filter cartridge replaced at the intervals
specified in the periodic maintenance and lubrica-
tion chart.
To check the engine oil level
1. Remove panel F. (See page 8-31 for panel
removal and installation procedures.)
2. Place the ATV on a level surface.
3. Start the engine, warm it up for several min-
utes, and then turn it off.
4. Wait a few minutes until the oil settles.
5. Remove the engine oil filler cap and wipe off
the dipstick with a clean rag.
EE.book Page 33 Tuesday, April 1, 2003 12:23 PM

8-35 1. Maximum level mark 2. Minimum level mark
1. Repère de niveau maximum 2. Repère de niveau minimum
1. Marca de nivel máximo 2. Marca de nivel mínimo
6. Insert the dipstick in the oil filler hole (without
screwing it in), and then remove it again to
check the oil level.NOTE:_ The engine oil should be between the minimum
and maximum level marks. _7. If the engine oil is at or below the minimum
level mark, add sufficient oil of the recom-
mended type to raise it to the correct level.
8. Insert the dipstick into the oil filler hole, and
then tighten the oil filler cap.
9. Install the panel.
EE.book Page 35 Tuesday, April 1, 2003 12:23 PM

8-37 1. Engine oil drain bolt
1. Boulon de vidange de l’huile
1. Perno de drenaje del aceite de motor
To change the engine oil (with or without oil fil-
ter cartridge replacement)
1. Remove panel F. (See page 8-31 for panel
removal and installation procedures.)
2. Start the engine, warm it up for several min-
utes, and then turn it off.
3. Place an oil pan under the engine to collect
the used oil, and then remove the engine oil
filler cap.
4. Remove the engine oil drain bolt to drain the
oil from the crankcase.
EE.book Page 37 Tuesday, April 1, 2003 12:23 PM

8-39 1. Engine oil filter cartridge
2. Oil filter wrench
1. Cartouche du filtre à huile moteur
2. Clé pour filtre à huile
1. Cartucho del filtro de aceite de motor
2. Llave para filtros de aceite
NOTE:_ Skip steps 5–9 if the oil filter cartridge is not being
replaced. _5. Remove panel D. (See pages 8-17–8-19 for
panel removal and installation procedures.)
6. Remove the oil filter cartridge with an oil filter
wrench.
EE.book Page 39 Tuesday, April 1, 2003 12:23 PM

8-41 1. O-ring
1. Joint torique
1. Junta tórica
1. Torque wrench
1. Clé dynamométrique
1. Llave de apriete
NOTE:_ An oil filter wrench is available at a nearby
Yamaha dealer. _7. Apply a light coat of engine oil to the O-ring of
the new oil filter cartridge.NOTE:_ Make sure the O-ring is seated properly. _8. Install the new oil filter cartridge with an oil fil-
ter wrench, and then tighten it to the specified
torque with a torque wrench.
Tightening torque:
Oil filter cartridge:
17 Nm (1.7 m·kgf)
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8-43
9. Install panel D.
10. Install the engine oil drain bolt, and then tight-
en it to the specified torque.
11. Add the specified amount of recommended
engine oil, and then install the engine oil filler
cap and tighten it. Tightening torque:
Engine oil drain bolt:
30 Nm (3.0 m·kgf)
Recommended engine oil:
See page 10-2.
Oil quantity:
Without oil filter cartridge replacement:
1.9 L
With oil filter cartridge replacement:
2.0 L
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8-45
CAUTION:_

In order to prevent clutch slippage (since
the engine oil also lubricates the clutch),
do not mix any chemical additives. Do not
use oils with a diesel specification of
“CD” or oils of a higher quality than spec-
ified. In addition, do not use oils labeled
“ENERGY CONSERVING II” or higher.


Make sure that no foreign material enters
the crankcase.
_12. Start the engine and warm it up for several
minutes. While warming up, check for oil
leakage. If oil leakage is found, turn the en-
gine off immediately and check for the cause.
13. Turn the engine off, and then check the oil
level and correct it if necessary.
14. Install panel F.
EE.book Page 45 Tuesday, April 1, 2003 12:23 PM

8-57 1. Coolant reservoir tank cap
2. Maximum level mark
3. Minimum level mark
1. Bouchon du vase d’expansion
2. Repère de niveau maximum
3. Repère de niveau minimum
1. Tapa del depósito de refrigerante
2. Marca de nivel máximo
3. Marca de nivel mínimo
EBU13210
Cooling system
1. Place the ATV on a level surface.
2. Check the coolant level in the coolant reser-
voir when the engine is cold as the coolant
level will vary with engine temperature.NOTE:_ The coolant level should be between the minimum
and maximum level marks. _
EE.book Page 57 Tuesday, April 1, 2003 12:23 PM

8-61 1. Coolant drain bolt
1. Boulon de vidange du liquide de refroidissement
1. Perno de drenaje del refrigerante
1. Trough
1. Feuille de papier repliée en forme de conduit
1. Pasante
EBU00977
Changing the coolant
WARNING
_ Wait for the engine and radiator to cool before
removing the radiator cap. You could be
burned by hot fluid and steam blown out under
pressure. Always put a thick rag over the cap
when opening. Allow any remaining pressure
to escape before completely removing the cap. _1. Place the ATV on a level surface.
2. Remove panels E and F. (See pages 8-29–
8-31 for removal and installation procedures.)
3. Place a container under the engine, and then
remove the coolant drain bolt. (Use a trough
or a similar object as shown to prevent cool-
ant from spilling on the footrest.)
4. Remove the front carrier and panel C. (See
pages 8-23 and 8-27 for removal and installa-
tion procedures.)
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8-65
10. Install the coolant reservoir hose.
11. Pour the recommended coolant into the radi-
ator until it is full.CAUTION:_ Hard water or salt water is harmful to the en-
gine. You may use soft water if you can’t get
distilled water. _
Recommended antifreeze:
High quality ethylene glycol antifreeze
containing corrosion inhibitors for
aluminum engines.
Antifreeze and water mixing ratio:
1:1
Total amount:
1.8 L
Coolant reservoir capacity
(up to the maximum level mark):
0.3 L
EE.book Page 65 Tuesday, April 1, 2003 12:23 PM