lights YAMAHA GRIZZLY 660 2005 Owners Manual

EBU00015
1-CONTENTS
LOCATION OF THE WARNING AND
SPECIFICATION LABELS ....................... 1-1
SAFETY INFORMATION ......................... 2-1
DESCRIPTION AND MACHINE
IDENTIFICATION .................................... 3-1
Identification number records ............... 3-3
Key identification number ..................... 3-5
Vehicle identification number ............... 3-7
Model label ........................................... 3-9
CONTROL FUNCTIONS ......................... 4-1
Main switch........................................... 4-1
Indicator and warning lights.................. 4-3
Speedometer unit ............................... 4-11
Handlebar switches ............................ 4-19
Throttle lever ...................................... 4-37
Speed limiter ...................................... 4-39
Front brake lever ................................ 4-41
Brake pedal and rear brake lever ....... 4-43
Drive select lever ................................ 4-45
Recoil starter ...................................... 4-45
Fuel tank cap ...................................... 4-47
1234
Fuel cock............................................ 4-49
Starter (choke) ................................... 4-51
Seat.................................................... 4-53
Storage compartment ........................ 4-55
Front carrier ....................................... 4-55
Rear carrier ........................................ 4-55
Front and rear shock absorber
adjustment ....................................... 4-57
Auxiliary DC jack ................................ 4-61
PRE-OPERATION CHECKS ................... 5-1
Front and rear brakes .......................... 5-7
Fuel .................................................... 5-11
Engine oil ........................................... 5-15
Final gear oil ...................................... 5-17
Differential gear oil ............................. 5-19
Coolant............................................... 5-19
Throttle lever ...................................... 5-21
Fittings and fasteners......................... 5-21
Lights ................................................. 5-23
Switches............................................. 5-23
Tires ................................................... 5-25
How to measure tire pressure ............ 5-29
Tire wear limit..................................... 5-31
5
U5KM63.book Page 1 Monday, March 15, 2004 11:44 AM

2-15
WARNING
_

Always turn off the engine when refueling.


Do not refuel right after the engine has
been running and is still very hot.


Do not spill gasoline on the engine or ex-
haust pipe/muffler when refueling. Never
refuel while smoking, or while in the vicin-
ity of sparks, open flames, or other sourc-
es of ignition such as the pilot lights of
water heaters and clothes dryers. Gaso-
line can catch fire and you could be
burned.


When transporting the machine in anoth-
er vehicle, be sure it is kept upright and
that the fuel cock is in the “OFF” position.
Otherwise, fuel may leak out of the carbu-
retor or fuel tank.


Gasoline is poisonous. If you should
swallow some gasoline or inhale a lot of
gasoline vapor, or get some gasoline in
your eyes, see your doctor immediately. If
gasoline spills on your skin, wash with
soap and water. If gasoline spills on your
clothing, change your clothes.
_
U5KM63.book Page 15 Monday, March 15, 2004 11:44 AM

4-1 1. Main switch
1. Contacteur à clé
1. Interruptor principal
EBU00040
CONTROL FUNCTIONS
EBU00942
Main switch
Functions of the respective switch positions are as
follows:
ON:
The engine can be started only at this position and
the headlights and taillight come on when the light
switch is on.
OFF:
All electrical circuits are switched off. The key can
be removed in this position.
U5KM63.book Page 1 Monday, March 15, 2004 11:44 AM

4-3
1. Differential gear lock indicator light “DIFF. LOCK”
2. Low-range indicator light “L”
3. High-range indicator light “H”
4. Neutral indicator light “N”
5. Reverse indicator light “R”
6. Park indicator light “P”
7. Four-wheel-drive indicator “”/“”
8. Coolant temperature warning light “”
1. Témoin de blocage du différentiel “DIFF. LOCK”
2. Témoin du rapport inférieur “L”
3. Témoin du rapport supérieur “H”
4. Témoin de point mort “N”
5. Témoin de marche arrière “R”
6. Témoin de stationnement “P”
7. Indicateur 4x4 “”/“”
8. Témoin d’avertissement de la température du liquide de
refroidissement “”
1. Luz indicadora de bloqueo del diferencial “DIFF.LOCK”
2. Luz indicadora de margen bajo “L”
3. Luz indicadora de margen alto “H”
4. Luz de control de punto muerto “N”
5. Luz indicadora de marcha atrás “R”
6. Luz indicadora de estacionamiento “P”
7. Indicador del modo de tracción en las cuatro ruedas “”/“”
8. Luz de aviso de la temperatura del refrigerante “”
DIFF.
LOCK
DIFF.
LOCK
DIFF.
LOCK
EBU00802
Indicator and warning lights
EBU10601
Differential gear lock indicator light
“DIFF. LOCK”
This indicator light and the differential gear lock in-
dicator in the display come on when the differential
gear lock switch is set to the “4WD-LOCK” posi-
tion.NOTE:_ When the switch is set to “LOCK”, the differential
gear lock indicator light will flash until the differen-
tial gear is locked. _
EBU01122
Low-range indicator light “L”
This indicator light comes on when the drive select
lever is in the “L” position.
EBU01064
High-range indicator light “H”
This indicator light comes on when the drive select
lever is in the “H” position.
U5KM63.book Page 3 Monday, March 15, 2004 11:44 AM

4-19 1. Lights switch “//OFF”
2. Start switch “”
3. Engine stop switch “/”
4. Override switch “OVERRIDE”
5. Horn switch “”
1. Contacteur d’éclairage “//OFF”
2. Contacteur du démarreur “”
3. Coupe-circuit du moteur “/”
4. Contacteur de désactivation “OVERRIDE”
5. Contacteur de l’avertisseur “”
1. Interruptor de luces “//OFF”
2. Interruptor de arranque “”
3. Interruptor de paro del motor “/”
4. Interruptor de cancelación “OVERRIDE”
5. Interruptor de la bocina “”
EBU00053
Handlebar switches
EBU01204
Light switch “/ /OFF”
Set the switch to “” to turn on the low beam and
the taillight.
Set the switch to “” to turn on the high beam
and the taillight.
Set the switch to “OFF” to turn off all the lights.CAUTION:_ Do not use the headlights with the engine
turned off for more than thirty minutes. The
battery may discharge to the point that the
starter motor will not operate properly. If this
should happen, remove the battery and re-
charge it. _
EBU01205
Engine stop switch “/”
Make sure that the engine stop switch is set to
“” before starting the engine. The engine stop
switch controls ignition and can be used at all
times to stop the engine, especially in an emer-
gency. The engine will not start or run when the
engine stop switch is set to “”.
U5KM63.book Page 19 Monday, March 15, 2004 11:44 AM

4-21 1. Lights switch “//OFF”
2. Start switch “”
3. Engine stop switch “/”
4. Override switch “OVERRIDE”
5. Horn switch “”
1. Contacteur d’éclairage “//OFF”
2. Contacteur du démarreur “”
3. Coupe-circuit du moteur “/”
4. Contacteur de désactivation “OVERRIDE”
5. Contacteur de l’avertisseur “”
1. Interruptor de luces “//OFF”
2. Interruptor de arranque “”
3. Interruptor de paro del motor “/”
4. Interruptor de cancelación “OVERRIDE”
5. Interruptor de la bocina “”
EBU00607
Start switch “”
The starter motor cranks the engine when this
switch is pushed.CAUTION:
See starting instructions prior to starting the
engine. (See page 6-3 for details.)
EBU00059
Horn switch “”
Press the switch to sound the horn.
U5KM63.book Page 21 Monday, March 15, 2004 11:44 AM

4-61 1. Auxiliary DC jack cap
1. Capuchon de la prise pour accessoires
1. Tapa de la toma de CC auxiliar
1. Auxiliary DC jack
1. Prise pour accessoires
1. Toma de CC auxiliar
EBU01002
Auxiliary DC jack
The auxiliary DC jack is located at the front right
side of the ATV. The auxiliary DC jack can be used
for suitable work lights, radios, etc. The auxiliary
DC jack should only be used when the engine is
running.
1. Set the light switch to “OFF”.
2. Start the engine. (See pages 6-3–6-9.)
3. Open the auxiliary DC jack cap, and then in-
sert the accessory power plug into the jack.
4. When the auxiliary DC jack is not being used,
cover it with the cap. Maximum rated capacity for the auxiliary DC
jack:
DC 12 V, 120 W (10 A)
U5KM63.book Page 61 Monday, March 15, 2004 11:44 AM

4-63
CAUTION:_

Do not use accessories requiring more
than the above maximum capacity. This
may overload the circuit and cause the
fuse to blow.


If accessories are used without the engine
running or with the headlights turned on,
the battery will lose its charge and engine
starting may become difficult.


Do not use an automotive cigarette lighter
or other accessories with a plug that gets
hot because the jack can be damaged.
_
U5KM63.book Page 63 Monday, March 15, 2004 11:44 AM

5-1
EBU00113
PRE-OPERATION CHECKS
Before using this machine, check the following points:
ITEM ROUTINE PAGE
BrakesCheck operation, free play, fluid level and fluid leakage.
Fill with DOT 4 brake fluid if necessary.5-7–5-9,
8-101–8-115
FuelCheck fuel level.
Fill with fuel if necessary.5-11–5-13
Engine oilCheck oil level.
Fill with oil if necessary.5-15,
8-39–8-51
Coolant reservoirCheck coolant level in reservoir.
Fill with coolant if necessary.5-19–5-21,
8-63–8-73
Final gear oil/
Differential gear oilCheck for leakage.5-17–5-19,
8-53–8-61
ThrottleCheck for proper throttle cable operation and free play. 5-21, 8-99
Wheels and tiresCheck tire pressure, wear and damage.5-25–5-31,
8-123–8-125
Fittings and fastenersCheck all fittings and fasteners. 5-21
Lights and switchesCheck for proper operation. 5-23, 8-137–8-143
Axle bootsCheck for damage. 8-75
U5KM63.book Page 1 Monday, March 15, 2004 11:44 AM

5-23
EBU01003
Lights
Check the headlights and tail/brake light to make
sure they are in working condition. Repair as nec-
essary for proper operation.
EBU01170
Switches
Check the operation of all switches. Have a
Yamaha dealer repair as necessary for proper op-
eration.
U5KM63.book Page 23 Monday, March 15, 2004 11:44 AM