torque YAMAHA GRIZZLY 700 2015 User Guide

8-30
8
5. Install the oil filler bolt and its gasket, and then
tighten the bolt to the specified torque.
To change the differential gear oil 1. Place the ATV on a level surface.
2. Place an oil pan under the differential gear case to collect the used oil.
3. Remove the differential gear oil filler bolt, the differential gear oil drain bolt and their gasket
to drain the oil from the differential gear case. 4. Install the drain bolt and its new gasket, and
then tighten the bolt to the specified torque.
5. Refill with the recommended differential gear oil to the brim of the filler hole as shown.
NOTICE: Be sure no foreign material en-
ters the differential gear case.
[ECB00412]
Tightening torque: Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)1. Differential gear oil drain bolt
2. Gasket
12
Tightening torque: Differential gear oil drain bolt:9.8 Nm (0.98 m·kgf, 7.1 ft·lbf)1. Differential gear oil filler bolt
2. Gasket
3. Differential gear oil
4. Correct oil level
1
2
3
4
UB3860E0.book Page 30 Monday, July 14, 2014 10:34 AM

8-31
86. Check the oil filler bolt gasket for damage,
and replace it if necessary.
7. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified torque.
8. Check the differential gear case for oil leak- age. If oil is leaking, check for the cause.
EBU23471CoolantThe coolant level should be checked before each
ride. In addition, the coolant must be changed at
the intervals specified in the periodic maintenance
and lubrication chart.EBU27129To check the coolant level1. Place the ATV on a level surface.
TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture. 2. Check the coolant level in the coolant reser- voir.TIPThe coolant should be between the minimum and
maximum level marks.
Recommended differential gear oil:See page 10-1.
Tightening torque: Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
1. Maximum level mark
2. Minimum level mark
UB3860E0.book Page 31 Monday, July 14, 2014 10:34 AM

8-35
89. After draining the coolant, thoroughly flush
the cooling system with clean tap water.
10. Install the coolant drain bolt and its new gas- ket, and then tighten the bolt to the specified
torque.
11. Connect the coolant reservoir hose.
12. Pour the recommended coolant into the radi- ator until it is full. 13. Pour the recommended coolant into the res-
ervoir to the maximum level mark, and then
install the reservoir cap. NOTICE: Mix anti-
freeze with distilled water only. However, if
distilled water is not available, soft water
may be used for refilling. Do not use hard
water or salt water since they are harmful
to the engine.
[ECB00992]
14. Loosen the water pump air bleed bolt, with- out removing it, to allow all of the air to es-
cape from the air bleed bolt hole.
1. Coolant reservoir hoseTightening torque:Coolant drain bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
Antifreeze/water mixture ratio:1:1
Recommended antifreeze: High-quality ethylene glycol antifreeze con-
taining corrosion inhibitors for aluminum
engines
Coolant quantity: Radiator (including all routes):1.99 L (2.10 US qt, 1.75 Imp.qt)
Coolant reservoir (up to the maximum level
mark): 0.24 L (0.25 US qt, 0.21 Imp.qt)
UB3860E0.book Page 35 Monday, July 14, 2014 10:34 AM

8-36
8
15. When coolant begins to flow out of the bolt
hole, tighten the water pump air bleed bolt to
the specified torque.
16. Remove panel E. (See page 8-10.)
17. Loosen the clamp screw, and then remove the V-belt cooling duct. 18. Loosen the cylinder head air bleed bolt, with-
out removing it, to allow all of the air to es-
cape from the air bleed bolt hole.
1. Water pump air bleed boltTightening torque:Water pump air bleed bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
1
1. V-belt cooling duct
2. Clamp screw
UB3860E0.book Page 36 Monday, July 14, 2014 10:34 AM

8-37
819. When coolant begins to flow out of the bolt
hole, tighten the cylinder head air bleed bolt
to the specified torque.
20. Start the engine and let it idle for ten minutes.
21. Rev the engine five times.
22. Pour additional coolant into the radiator until it is full. 23. Stop the engine and allow it to cool. If the
coolant level has dropped after the engine
has cooled, add sufficient coolant until it
reaches the top of the radiator, and then in-
stall the radiator cap.
24. Start the engine, and then check for coolant leakage.
TIPIf any leakage is found, have a Yamaha dealer
check the cooling system. 25. Install the V-belt cooling duct, and then tight-en the clamp screw.
26. Install the footboard by installing the bolts and nuts, and then tighten them to the speci-
fied torques.
1. Cylinder head air bleed boltTightening torque:Cylinder head air bleed bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
UB3860E0.book Page 37 Monday, July 14, 2014 10:34 AM

8-38
8
TIPTighten footboard bolts B in the order shown.
27. Install the panels.
1. Footboard nut
2. Footboard bolt A
3. Footboard bolt B
3
1
2
1
Tightening torques:Footboard nut:4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Footboard bolt A: 4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Footboard bolt B: 7 Nm (0.7 m·kgf, 5.1 ft·lbf)
4
1
2
3
UB3860E0.book Page 38 Monday, July 14, 2014 10:34 AM

8-43
82. Remove the tailpipe by pulling it out of the
muffler, and then remove the gasket.
3. Tap the tailpipe lightly, and then use a wire brush to remove any carbon deposits from
the spark arrester portion of the tailpipe and
inside of the tailpipe housing. 4. Check the gasket for damage, and replace it
if necessary.
5. Make sure the gasket is properly positioned, then insert the tailpipe into the muffler and
align the bolt holes.
6. Install the bolts and tighten them to the spec- ified torque.
1. Tailpipe bolt
1
1
1. Gasket
2. Spark arrester
3. TailpipeTightening torque:
Tailpipe bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
3
2
1
UB3860E0.book Page 43 Monday, July 14, 2014 10:34 AM

8-58
8
To install the battery
TIPBe sure the battery is fully charged. 1. Place the battery in its compartment.
2. Connect the positive battery lead first, then
connect the negative battery lead by installing
their bolt. NOTICE: When installing the bat-
tery, the main switch must be off, and the
positive lead must be connected before
the negative lead.
[ECB01111]
3. Install the battery holding plate by installing the nuts. 4. Install the front carrier by installing the bolts
and tightening them to the specified torques.
5. Install the panel.1. Positive battery lead (red)
2. Negative battery lead (black)
12
Tightening torques: Carrier bolt (upper):34 Nm (3.4 m·kgf, 25 ft·lbf)
Carrier bolt (lower): 34 Nm (3.4 m·kgf, 25 ft·lbf)
Carrier bolt (under the fenders): 7 Nm (0.7 m·kgf, 5.1 ft·lbf)
UB3860E0.book Page 58 Monday, July 14, 2014 10:34 AM

8-65
83. Lower the ATV to the ground.
4. Tighten the wheel nuts to the specified
torques.
EBU25741TroubleshootingAlthough Yamaha ATVs receive a thorough in-
spection before shipment from the factory, trouble
may occur during operation. Any problem in the
fuel, compression, or ignition systems, for exam-
ple, can cause poor starting and loss of power.
The following troubleshooting charts represent
quick and easy procedures for checking these vi-
tal systems yourself. However, should your ATV
require any repair, take it to a Yamaha dealer,
whose skilled technicians have the necessary
tools, experience, and know-how to service the
ATV properly.
Use only genuine Yamaha replacement parts. Im-
itation parts may look like Yamaha parts, but they
are often inferior, have a shorter service life and
can lead to expensive repair bills.
WARNING
EWB02281Do not smoke when checking the fuel system.
Fuel can ignite or explode, causing severe inju-
ry or property damage. Make sure there are no
open flames or sparks in the area, including pi-
lot lights from water heaters or furnaces.
1. Tapered nutTightening torques:Front wheel nut:55 Nm (5.5 m·kgf, 40 ft·lbf)
Rear wheel nut: 55 Nm (5.5 m·kgf, 40 ft·lbf)
UB3860E0.book Page 65 Monday, July 14, 2014 10:34 AM