torque YAMAHA GRIZZLY 700 2016 User Guide

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8
6. Check the oil filler bolt gasket for damage,
and replace it if necessary.
7. Install the oil filler bolt and its gasket, and then tighten the bolt to the specified torque.
8. Check the differential gear case for oil leak- age. If oil is leaking, check for the cause.
EBU23471CoolantThe coolant level should be checked before each
ride. In addition, the coolant must be changed at
the intervals specified in the periodic maintenance
and lubrication chart.EBU34201To check the coolant level1. Park the ATV on a level surface.
TIPThe coolant level must be checked on a cold en-
gine since the level varies with engine tempera-
ture. 2. Check the coolant level in the coolant reser- voir.TIPThe coolant should be between the minimum and
maximum level marks.
Recommended differential gear oil:See page 10-1.
Tightening torque: Differential gear oil filler bolt:23 Nm (2.3 m·kgf, 17 ft·lbf)
1. Maximum level mark
2. Minimum level mark
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8
6. Place a container under the coolant reservoir
to collect the used coolant.
7. Remove the coolant reservoir cap.
8. Disconnect the coolant reservoir hose on the coolant reservoir side, and then drain the
coolant from the coolant reservoir.
9. After draining the coolant, thoroughly flush the cooling system with clean tap water.
10. Install the coolant drain bolt and its new gas- ket, and then tighten the bolt to the specified
torque. 11. Connect the coolant reservoir hose.
12. Pour the recommended coolant into the radi-
ator until it is full.
13. Pour the recommended coolant into the res- ervoir to the maximum level mark, and then
install the reservoir cap. NOTICE: Mix anti-
freeze with distilled water only. However, if
distilled water is not available, soft water
may be used for refilling. Do not use hard
water or salt water since they are harmful
to the engine.
[ECB00992]
1. Coolant reservoir hose
Tightening torque: Coolant drain bolt:8 Nm (0.8 m·kgf, 5.8 ft·lbf)
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814. Loosen the water pump air bleed bolt, with-
out removing it, to allow all of the air to es-
cape from the air bleed bolt hole. 15. When coolant begins to flow out of the bolt
hole, tighten the water pump air bleed bolt to
the specified torque.
16. Remove panel E. (See page 8-10.)
17. Loosen the cylinder head air bleed bolt, with- out removing it, to allow all of the air to es-
cape from the air bleed bolt hole.
Antifreeze/water mixture ratio:
1:1
Recommended antifreeze: High-quality ethylene glycol antifreeze con-
taining corrosion inhibitors for aluminum
engines
Coolant quantity: Radiator (including all routes):1.76 L (1.86 US qt, 1.55 Imp.qt)
Coolant reservoir (up to the maximum level
mark): 0.25 L (0.26 US qt, 0.22 Imp.qt)
1. Water pump air bleed boltTightening torque:Water pump air bleed bolt:8 Nm (0.8 m·kgf, 5.8 ft·lbf)
1
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8
18. When coolant begins to flow out of the bolt
hole, tighten the cylinder head air bleed bolt
to the specified torque.
19. Start the engine and let it idle for ten minutes.
20. Rev the engine five times.
21. Pour additional coolant into the radiator until it is full. 22. Stop the engine and allow it to cool. If the
coolant level has dropped after the engine
has cooled, add sufficient coolant until it
reaches the top of the radiator, and then in-
stall the radiator cap.
23. Start the engine, and then check for coolant leakage.
TIPIf any leakage is found, have a Yamaha dealer
check the cooling system. 24. Install the footboard by installing the boltsand nuts, and then tighten them to the speci-
fied torques.
1. Cylinder head air bleed boltTightening torque:Cylinder head air bleed bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
1
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8
TIPTighten footboard bolts B in the order shown.
25. Install the panels.
1. Footboard nut
2. Footboard bolt A
3. Footboard bolt B
3
1
2
1
Tightening torques:Footboard nut:4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Footboard bolt A: 4.0 Nm (0.40 m·kgf, 2.9 ft·lbf)
Footboard bolt B: 8 Nm (0.8 m·kgf, 5.8 ft·lbf)
4
1
2
3
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82. Remove the tailpipe by pulling it out of the
muffler, and then remove the gasket.
3. Tap the tailpipe lightly, and then use a wire brush to remove any carbon deposits from
the spark arrester portion of the tailpipe and
inside of the tailpipe housing. 4. Check the gasket for damage, and replace it
if necessary.
5. Make sure the gasket is properly positioned, then insert the tailpipe into the muffler and
align the bolt holes.
6. Install the bolts and tighten them to the spec- ified torque.
1. Tailpipe bolt
1
1
1. Gasket
2. Spark arrester
3. TailpipeTightening torque:Tailpipe bolt:10 Nm (1.0 m·kgf, 7.2 ft·lbf)
3
2
1
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8
NOTICEECB00932To charge a VRLA (Valve Regulated Lead Acid)
battery, a special (constant-voltage) battery
charger is required. Using a conventional bat-
tery charger will damage the battery. To store the battery
If the ATV will not be used for more than one
month, remove the battery, fully charge it, and
then place it in a cool, dry place.
 If the battery will be stored for more than two
months, check it at least once a month and fully
charge it if necessary.NOTICEECB00941Always keep the battery charged. Storing a
discharged battery can cause permanent bat-
tery damage. To install the batteryTIPBe sure the battery is fully charged. 1. Place the battery in its compartment. 2. Connect the positive battery lead first, then
connect the negative battery lead by installing
their bolt. NOTICE: When installing the bat-
tery, the main switch must be off, and the
positive lead must be connected before
the negative lead.
[ECB01111]
3. Install the battery holding plate by installing the nuts.
4. Install the front carrier by installing the bolts and tightening them to the specified torques.1. Positive battery lead (red)
2. Negative battery lead (black)
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85. Install the panel.
EBU30521Replacing a fuse
Tightening torques:
Carrier bolt (upper):34 Nm (3.4 m·kgf, 25 ft·lbf)
Carrier bolt (lower): 34 Nm (3.4 m·kgf, 25 ft·lbf)
Carrier bolt (under the fenders): 7 Nm (0.7 m·kgf, 5.1 ft·lbf)
1. Fuse box
2. Main fuse
3. EPS fuse (for EPS model)
4. Fuel injection system spare fuse
5. Fuel injection system fuse
2345
1
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8
Tapered nuts are used for both the front and
rear wheels. Install the nuts with their tapered
side towards the wheel.

3. Lower the ATV to the ground.
4. Tighten the wheel nuts to the specified
torques.
1. Arrow mark
1
1. Tapered nutTightening torques:Front wheel nut:55 Nm (5.5 m·kgf, 40 ft·lbf)
Rear wheel nut: 55 Nm (5.5 m·kgf, 40 ft·lbf)1
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